Product Name:
Mazda 6 2002-2014 Service Manual PDF Download
Chassis Codes:
GG, GY, GH, GJ, GL
First Generation Years:
2002-2008 (GG/GY)
Second Generation Years:
2007-2013 (GH)
Third Generation Years:
2012-Present (GJ/GL)
Covered Model Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Segment:
Mid-size sedan/hatchback/wagon
Target Audience:
Owners, independent repair shops, DIY enthusiasts
Key Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu
Design Philosophy:
Jinba Ittai (horse and rider as one), emphasizing driving dynamics and driver connection
Manual Benefit:
Enables accurate and efficient repairs, reducing reliance on expensive dealership service and promoting longevity of the vehicle.
Engine Coverage:
1.8L MZR-CD (RF-T), 2.0L MZR (LF-VE), 2.3L MZR (L3-VE), 2.3L MZR DISI Turbo (L3-VDT), 2.5L MZR (LF-VDS), 3.0L MZI (AJ, AJ-DE), 3.7L MZI (YV)
Transmission Coverage:
5-speed Manual (GF4A-EL, FS5A-EL, GY1A-EL), 6-speed Manual (A6MF1, G6M-R), 4-speed Automatic (JF4A-EL), 5-speed Automatic (FS5A-EL, JF506E), 6-speed Automatic (AY6, FS6A-EL)
Body Styles Covered:
Sedan, Hatchback, Wagon (all generations)
Estimated Pages:
Thousands (comprehensive manual, exact count varies by PDF version)
Type:
Official Factory Service Manual (FSM)
Download Format:
PDF Download
Powertrain:
Engine mechanical, engine control (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system, clutch, manual transmission, automatic transmission, drivetrain (CVT components for select models not explicitly stated but generally covered)
Chassis:
Suspension (front MacPherson strut, rear multi-link), steering system (hydraulic power, electric power for later models), brakes (ABS, EBD, ESC systems), wheels, tires
Electrical:
Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, audio system, power accessories (windows, locks, mirrors), climate control, SRS (airbag) system, body control module (BCM)
Body And Interior:
Body exterior (panels, doors, hood, trunk), interior trim, seats, airbags, safety systems, HVAC system routing, body sealing
Comfort And Convenience:
HVAC system operation and repair, power seats, keyless entry, interior lighting, sunroof operation.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, brake pad/rotor replacement, tire rotation
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit diagrams, wiring schematics, pinpoint tests, component testing procedures
Repair And Rebuild:
Engine repair (head gasket, timing belt/chain, piston/ring replacement), transmission overhaul, brake system repair (calipers, master cylinder), suspension component replacement, electrical component repair/replacement, body panel repair
Specifications And Data:
Torque specifications, tightening sequences, measurement specifications, alignment data, electrical specifications
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork repairs)
Engine Family Overview:
MZR (Mazda), MZI (shared Ford/Mazda)
Common Engines Gg Gy:
2.3L MZR (L3-VE), 3.0L MZI (AJ-DE)
Common Engines Gh:
2.5L MZR (LF-VDS), 2.3L MZR DISI Turbo (L3-VDT)
Common Engines Gj Gl:
2.5L SKYACTIV-G (PY-VP)
Typical Hp Range:
148 hp to 270 hp (depending on engine and generation)
Typical Torque Range:
155 lb-ft to 280 lb-ft (depending on engine and generation)
Fuel Delivery:
Multi-point Fuel Injection (MPI), Direct Injection (DISI for turbo models)
Fuel Type:
Unleaded gasoline (RON 91 recommended for higher performance engines)
Timing Drive:
Timing Chain (most MZR/SKYACTIV-G), Timing Belt (older V6 MZI AJ-DE, 1.8L diesel)
Gg Gy Base:
5-speed Manual
Gj Gl Base:
6-speed Manual
Gg Gy Automatic:
5-speed Automatic (e.g., GF4A-EL, JF506E)
Gh Automatic:
6-speed Automatic (e.g., AY6)
Gj Gl Automatic:
6-speed Automatic (SKYACTIV-DRIVE)
AWD Availability:
Available on select models and generations (e.g., GH generation)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (specific Mazda specifications may apply, e.g., MAZDA MANUAL TRANSMISSION FLUID)
Automatic Transmission Fluid:
Dexron III/VI equivalent for older automatics, Mazda ATFH-MV or equivalent for SKYACTIV-DRIVE (refer to manual for precise specification)
Overall Length Gg Gy:
Approximately 4.8m (varies slightly by body style)
Overall Width Gg Gy:
Approximately 1.8m
Wheelbase Gg Gy:
Approximately 2.7m
Wheelbase Gh:
Approximately 2.73m
Wheelbase Gj Gl:
Approximately 2.83m
Curb Weight Range:
Approximately 1350 kg to 1550 kg (varies by engine, transmission, and body style)
Trunk Volume Sedan:
Varies by generation, typically around 14-15 cubic feet
Cargo Volume Wagon:
Significantly more than sedan/hatchback, with rear seats folded
NHTSA Ratings Example Gh:
5-star overall safety rating in many categories (check specific year and trim for exact ratings)
IIHS Ratings Example Gh:
Top Safety Pick for certain years
Brake Assist:
Standard on most models
Traction Control:
Standard on most models
Electronic Stability Control:
Standard on most models from later generations
Airbags:
Front, side, and curtain airbags standard on most models
Seat Belts:
Pretensioners and load limiters on front seats
Gg Gy Infotainment:
Basic AM/FM/CD players, optional Bose audio systems, basic multi-function displays.
Gh Gj Gl Infotainment:
Mazda Connect infotainment system (later generations) with touchscreen, navigation, Bluetooth, USB connectivity.
Adaptive Cruise Control:
Available on later models (GJ/GL generation) with i-ACTIVSENSE package.
Blind Spot Monitoring:
Available on higher trims and later generations.
Lane Departure Warning:
Available on later models with i-ACTIVSENSE package.
Bluetooth:
Standard on many models from GH generation onwards.
Usb Ports:
Available on later models for audio and device charging.
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used. Refer to manual for precise recommendations.
Air Filter Replacement:
Around 15,000-30,000 miles (24,000-48,000 km) or annually.
Spark Plug Replacement:
Varies greatly by engine type (e.g., Iridium plugs typically 60,000-100,000 miles).
Brake Fluid Flush:
Every 2-3 years.
Coolant Flush:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-5 years, depending on coolant type.
Engine Oil Grade:
5W-20 or 5W-30 synthetic recommended for most gasoline engines (check manual for specific engine and climate).
Engine Oil Capacity:
Typically 4.5-5.5 quarts (4.3-5.2 liters) for 4-cylinder engines, more for V6.
Coolant Type:
Mazda Super Long Life Coolant (FL22) or equivalent (blue colored, typically ethylene glycol based).
Rust And Corrosion:
Can be an issue in rust-prone climates, particularly on wheel arches, rocker panels, and subframes, especially on early generations.
Engine Misfires:
On some MZR engines, potential for intake valve carbon buildup or ignition coil issues.
Automatic Transmission Issues:
Some early automatic transmissions might exhibit harsh shifting or slipping; fluid changes are critical.
Suspension Noise:
Front or rear suspension clunks or rattles can develop over time, often related to worn bushings or ball joints.
Mazda Philosophy:
Focus on driving pleasure, innovation, and reliable engineering
Generation 1 Gg Gy:
Introduced as a replacement for the Mazda Capella/626, known for sharp styling and sporty handling.
Generation 2 Gh:
More aerodynamic styling, improved interior quality, introduction of some direct-injection engines and AWD.
Generation 3 Gj Gl:
Introduction of SKYACTIV technology for improved fuel efficiency and performance, new design language (KODO).
Manufacturing Locations:
Japan (e.g., Hofu Plant), North America (e.g., AutoAlliance International, Inc., Michigan), Russia (e.g., Mazda Sollers)
Canadian Car Of The Year:
Mazda 6 won 'Best New Family Car' from the Automobile Journalists Association of Canada (AJAC) in 2003.
Motor Trend Car Of The Year:
Competed strongly in Car of the Year discussions for various years.
IIHS Top Safety Pick:
Awarded to certain generations/trims for excellent crash test performance.
