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Mazda 3 2009-2012 Workshop Service Repair Manual Download PDF

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Basic Information Identification Make: Mazda Model: Mazda 3 Year: 2009-2012 Codes Chassis Code: BK (First Generation Facelift/Second Generation) Introduction Market Position Segment: Compact/Small Family Car Key Selling Points: Sporty handling,...
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Mazda 3 2009-2012 Workshop Service Repair Manual Download PDF
Basic Information
Identification
Make: Mazda
Model: Mazda 3
Year: 2009-2012
Codes
Chassis Code: BK (First Generation Facelift/Second Generation)
Introduction
Market Position
Segment: Compact/Small Family Car
Key Selling Points: Sporty handling, stylish design, good fuel economy, reliable performance
Competitive Analysis
Direct Competitors: Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Nissan Sentra
Key Features
Vehicle Focus: Focus on driving dynamics and driver engagement ('Zoom-Zoom' philosophy)
Manual Details
Coverage Areas
Covered Regions: Global (specifications may vary by market)
Page Count
Estimated Page Count: 1500-2000+ (typical for comprehensive workshop manuals)
Manual Type
Manual Type: Workshop Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Systems: Engine mechanical (all variants), lubrication, cooling, fuel injection, ignition, exhaust, emissions control, engine management (ECU/PCM)
Transmission Systems: Manual transmission (M5/M6), automatic transmission (ATX/ATF), clutch system, driveline, axles, CV joints
Brake Systems: Front and rear brakes (discs), ABS, EBD, DSC, parking brake, brake hydraulics
Steering Suspension Systems: Power steering (hydraulic/electric), steering linkage, front suspension (struts, control arms), rear suspension (multi-link/torsion beam), wheel alignment
Electrical Systems: Battery, charging system, starting system, lighting (interior/exterior), body electrical, fuses, relays, wiring diagrams, power windows, locks, mirrors, security system
HVAC Systems: Heating, ventilation, air conditioning (A/C), climate control, refrigerant servicing
Body And Chassis Systems: Body structure, panels, doors, hinges, latches, interior trim, exterior trim, bumpers, glass, sealing
Procedures Included
Maintenance Procedures: Oil change, filter replacement, fluid checks and top-ups, tire rotation, brake pad replacement, spark plug replacement, battery service
Repair Procedures: Engine overhaul, transmission overhaul, suspension component replacement, brake caliper overhaul, starter motor replacement, alternator replacement, fuel pump replacement
Diagnostic Procedures: Troubleshooting guides, fault code interpretation, circuit testing, pressure testing, leak detection
Adjustment Procedures: Clutch adjustment, parking brake adjustment, headlight aiming, wheel alignment
Technical Depth
Depth Of Coverage: Comprehensive (suitable for professional technicians and advanced DIYers)
Diagnostic Tools Required: OBD-II scanner, multimeters, pressure gauges, vacuum gauges, specialized Mazda diagnostic tools (e.g., IDS, if applicable)
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High-resolution, printable, searchable text
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code Usdm: MZR 2.0L (LF-VE), MZR 2.3L DISI Turbo (L3-VDT - Mazdaspeed)
Engine Code Eudm: MZR 1.6L (Z6), MZR 2.0L (LF-VE), MZR 2.3L DISI Turbo (L3-VDT - Mazdaspeed)
Performance
2.0L Hp: Approx. 148-155 hp (market dependent)
2.0L Torque: Approx. 135-140 lb-ft (market dependent)
2.3L Disi Turbo Hp: Approx. 263 hp (Mazdaspeed models)
2.3L Disi Turbo Torque: Approx. 250 lb-ft (Mazdaspeed models)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI), Direct Injection (DISI for turbo models)
Fuel Type: Unleaded Gasoline (91 octane recommended for turbo)
Engine Management
ECU Type: Denso or Hitachi ECU/PCM
Transmission
Standard
Standard Transmission: 5-speed manual (FS5W71C family, depending on engine)
Optional
Optional Transmission: 4-speed automatic (GF4A-EL family), 6-speed manual (for Mazdaspeed)
Features
Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD - optional on some models)
Fluid Specifications
Automatic Transmission Fluid Type: Mazda ATF JWS3309 / Toyota Type T-IV (check specific model)
Manual Transmission Fluid Type: API GL-4 SAE 75W-90 gear oil (check specific model for synthetic requirements)
Dimensions
Exterior
Body Styles: 4-door Sedan, 5-door Hatchback
Wheelbase: Approx. 103.9 inches (2640 mm)
Length: Sedan: Approx. 177.1 in (4495 mm), Hatchback: Approx. 174.6 in (4435 mm)
Width: Approx. 69.1 inches (1755 mm)
Height: Approx. 57.9 inches (1470 mm)
Weights
Curb Weight: Approx. 3000-3400 lbs (1360-1540 kg) depending on configuration
Gross Vehicle Weight Rating: Varies by model, consult manual for specific rating
Towing Capacity: Not generally recommended or specified for this model
Safety Features
Ratings
NHTSA Front Impact Rating: 5-star (for applicable models/years)
IIHS Top Safety Pick: Yes (for many configurations/years)
Active Features
Traction Control: Standard (TCS)
Electronic Stability Control: Standard (DSC - Dynamic Stability Control)
Anti Lock Brakes: Standard (ABS)
Electronic Brakeforce Distribution: Standard (EBD)
Passive Features
Airbags: Front airbags, front side-impact airbags, side curtain airbags (all rows)
Seatbelts: 3-point ELR seatbelts with pretensioners and load limiters
Child Seat Anchors: LATCH/ISOFIX system
Technology Features
Infotainment
Audio System: Bose premium audio system available on higher trims, standard AM/FM/CD/MP3 with aux input
Navigation: Optional factory navigation system
Driver Assistance
Cruise Control: Standard
Keyless Entry Start: Available ('Advanced Keyless Entry & Start System')
Connectivity
Bluetooth: Available for hands-free calling and audio streaming on select trims
Usb Aux Ports: Standard Aux-in, optional USB port on higher trims
Maintenance
Service Intervals
Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months (depending on driving conditions and oil type used, consult manual)
Engine Air Filter Replacement: Every 15,000-30,000 miles (consult manual)
Cabin Air Filter Replacement: Every 10,000-15,000 miles (consult manual)
Spark Plug Replacement: Approx. 60,000-100,000 miles (depending on plug type, consult manual)
Brake Fluid Flush: Every 2-3 years (consult manual)
Fluid Specifications
Engine Oil Type: SAE 5W-20 (most 2.0L/2.3L), SAE 0W-20 (some newer models/regions). Consult manual for exact specification and API SN/SP or ILSAC GF-5/GF-6 rating.
Engine Oil Capacity: Approx. 4.4 US quarts (4.2 L) for 2.0L, 4.7 US quarts (4.4 L) for 2.3L (consult manual)
Coolant Type: Mazda FL22 (long-life green ethylene glycol based) or equivalent HOAT coolant
Coolant Capacity: Approx. 5.9 US quarts (5.6 L) for 2.0L, 6.5 US quarts (6.2 L) for 2.3L (consult manual)
Power Steering Fluid Type: Dexron III ATF or equivalent (check specific model, some may use electric power steering)
Known Issues
Common Issues Engine: Oil consumption on some high-mileage units, carbon buildup on direct injection engines (DISI Turbo), potential for variable valve timing (VVT) solenoid issues
Common Issues Transmission: Occasional rough shifting in automatic transmissions, clutch wear on manual transmissions
Common Issues Suspension Steering: Front end clunks (often sway bar links or bushings), power steering pump noise on hydraulic systems
Common Issues Electrical: Window motor failures, door lock actuator issues, occasional HVAC blower motor failures
Common Issues Body: Rust on rocker panels and wheel arches (especially in northern climates), interior trim rattles
Vehicle History
Brand Heritage
Mazda Philosophy: 'Zoom-Zoom' focus on driving enjoyment and spirited performance
Model Evolution
First Generation Bk: Launched in 2003, known for sporty driving dynamics. Facelifted for 2006. This manual covers the facelifted BK and the transition to the new generation.
Second Generation Bl: Launched for the 2009 model year. Introduced revised styling, improved interior, and new powertrain options. This manual primarily focuses on the BL generation (2009-2013).
Production
Manufacturing Locations: Japan (Hofu), Thailand, Taiwan, Russia, China, Colombia
Awards & Recognition
Recognitions
Car Of The Year Awards: Multiple 'Car of the Year' awards from various automotive publications in different markets
Handling Accolades: Frequently praised by critics for its sharp handling and sporty feel
Ratings
Reliability Ratings: Generally good reliability, though some specific components may require attention as noted in 'known_issues'
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