🏷️ Basic Information

Make:

BMW

Model:

528xi

Model Generation:

E60/E61

Production Years Covered:

2007, 2008, 2009, 2010

Chassis Code:

E60 (Sedan), E61 (Touring/Wagon)

👋 Introduction

Segment:

Executive Sedan/Wagon

Target Audience:

BMW enthusiasts, independent repair shops, DIY mechanics

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS

Vehicle Usp:

Sporty driving dynamics, premium interior, advanced technology (for its era), xDrive all-wheel drive system

Manual Value:

Provides expert-level repair and maintenance procedures, saving significant cost over dealership servicing.

📋 Manual Details

Primary Coverage:

North America

Engine Variants Covered:

N52B30 (3.0L Inline-6)

Drivetrain Variants Covered:

xi (All-Wheel Drive)

Estimated Page Count:

1500+

Type:

Service Repair Workshop Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Powertrain:

Engine (N52), Fuel & Emissions, Exhaust, Cooling, Lubrication, Ignition, Drivetrain (xDrive AWD System), Automatic Transmission (GA6HP19Z)

Chassis:

Suspension (Front/Rear), Steering, Brakes (ABS, DSC), Wheels & Tires, Body Structure

Electrical:

Engine Management, Body Control Modules (BCM), Lighting, Instrumentation, HVAC Electronics, Infotainment System (iDrive), Comfort Systems, Power Accessories, Diagnostic Connectors (OBD-II)

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Brake Pad/Rotor Replacement

Repair:

Engine Overhaul, Transmission Repair/Replacement, Suspension Component Replacement, Brake System Bleeding & Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair & Alignment

Diagnostics:

Troubleshooting Guides, Fault Code Interpretation, Electrical Schematics, Component Testing

Depth:

Comprehensive (from basic maintenance to complete engine rebuilds and advanced electrical diagnostics)

📊 Manual Specifications

PDF Quality:

High-resolution, searchable text

Printable:

Printable

Binding:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Code:

N52B30

Configuration:

3.0L (2996 cc) Naturally Aspirated Inline-6 Cylinder

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

10.7:1

Valve Train:

Double Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing), Valvetronic (Variable Valve Lift)

Horsepower At Rpm:

230 hp @ 6500 rpm

Torque At Rpm:

200 lb-ft @ 2750 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI), Port Injection

Fuel Type:

Premium Unleaded (91+ octane recommended)

Emissions Control:

Catalytic Converter, Oxygen Sensors, Secondary Air Injection System

🔧 Transmission

Transmission Type:

6-Speed Automatic (GA6HP19Z)

Optional Transmission:

None offered for 528xi in these model years

Transmission Features:

Steptronic (manual shifting mode), Adaptive Transmission Control (ATC)

Transfer Case:

BMW xDrive (All-Wheel Drive System)

Transmission Fluid Type:

BMW ATF 7045E (or equivalent Pentosin ATF1)

Transmission Fluid Capacity:

Approximately 8-10 liters (check specific model)

📐 Dimensions

Length:

E60: 191.1 inches (4854 mm)

Width:

E60: 72.7 inches (1847 mm)

Height:

E60: 57.7 inches (1466 mm)

Wheelbase:

E60: 116.4 inches (2956 mm)

Curb Weight:

Approx. 3800-3950 lbs (1724-1792 kg) depending on options

Gross Vehicle Weight Rating:

Varies by configuration, refer to vehicle VIN plate

Towing Capacity:

Not recommended or specified for most BMW models of this era without specific factory prep

Cargo Volume Sedan:

Approx. 14.0 cubic feet (396 liters)

🛡️ Safety Features

NHTSA Front Impact:

5-Star (Driver), 4-Star (Passenger) - Model Year Dependent

IIHS Side Impact:

Good - Model Year Dependent

IIHS Rollover:

Good - Model Year Dependent

Active Safety Systems:

Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Traction Control System (TCS), Cornering Brake Control (CBC), Electronic Brake-force Distribution (EBD)

Airbags:

Frontal airbags (driver/passenger), Side airbags (front), Head airbags (front/rear), Knee airbag (driver)

Seat Belts:

3-point inertia-reel seat belts with pre-tensioners and force limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment System:

iDrive (CCC or CIC depending on model year and options)

Display Type:

Central LCD screen (6.5" or 8.8")

Audio Options:

Standard BMW Professional Radio, optional Logic 7 Harman Kardon surround sound system

Driver Assistance Features:

Optional: Adaptive Cruise Control (ACC), Head-Up Display (HUD), Parking Assistant, Xenon Adaptive Headlights

Connectivity Options:

Bluetooth hands-free calling (with appropriate modules), optional SiriusXM satellite radio

Climate Control System:

Automatic dual-zone climate control, optional rear climate control

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 miles or 12-24 months, based on condition monitoring (CBS - Condition Based Service)

Brake Fluid Flush:

Every 2 years

Engine Air Filter Replacement:

Every 30,000-45,000 miles

Cabin Microfilter Replacement:

Every 15,000-30,000 miles, or annually

Spark Plug Replacement:

Approx. 60,000-100,000 miles (depending on ignition coil condition)

Engine Oil Type:

BMW Longlife-01 (LL-01) Synthetic 5W-30 or 0W-30

Engine Oil Capacity:

6.9 US quarts (6.5 liters)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 specification)

Power Steering Fluid:

BMW Power Steering Fluid (P/N 83 29 0 429 576) or Pentosin CHF 11S

Common Issues:

Valve cover gasket leaks, oil pan gasket leaks, eccentric shaft sensor failure, ignition coil failure, water pump failure, coolant expansion tank cracking, fuel pump failure, ABS/DSC sensor issues, electronic steering lock failures, CIC/CCC iDrive system glitches.

📚 Vehicle History

Bmw Philosophy:

'Sheer Driving Pleasure' - focus on performance, luxury, and driver engagement.

E60 Introduction:

Introduced in 2003 (globally) as a replacement for the E39 5 Series. Featured a significant design and technological overhaul.

528Xi Positioning:

The 528xi represented a mid-range engine option within the E60 5 Series lineup, offering a balance of performance and efficiency with the added benefit of all-wheel drive.

Manufacturing Locations:

Dingolfing, Germany; Graz, Austria (for Magna Steyr assembled models)

Model Year Updates:

Minor cosmetic and feature updates throughout the generation, including iDrive system enhancements.

🏆 Awards & Recognition

Car And Driver Best:

Car and Driver's 10Best Cars list (often included the 5 Series generation)

Ward Powertrain:

N52 engine was a Ward's 10 Best Engines winner in prior iterations.

Consumer Reports Rating:

Generally good reliability ratings, but with specific known issues as detailed in maintenance section.