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Dodge Ram 1500 1996 1997 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Ram 1500 Year: 1996-1997 Codes Chassis Code: BR/BE 👋 Introduction Market Position Segment: Full-size Pickup Truck Competitive Analysis Competitors: Ford F-Series, Chevrolet Silverado/GMC...
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Dodge Ram 1500 1996 1997 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 1500
Year:
1996-1997
Codes
Chassis Code:
BR/BE
👋 Introduction
Market Position
Segment:
Full-size Pickup Truck
Competitive Analysis
Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota T100
Key Features
Platform Advantage:
Robust body-on-frame construction, powerful engine options, known for durability and towing capacity.
Manual Value Proposition
User Benefit:
Enables DIY repairs, accurate diagnostics, and proper maintenance, saving time and money.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Dodge Ram 1500 Pickup Trucks
Page Count
Total Pages:
1985
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Fuel System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Body Electrical Control Modules, Powertrain Control Module (PCM)
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats, HVAC System, Body Hardware
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Repair:
Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Bushing Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair
Troubleshooting:
Diagnostic Flowcharts, Symptom-based Troubleshooting Guides, Component Testing Procedures
Technical Depth
Depth:
Comprehensive diagnostics, disassembly, assembly, adjustment, and repair procedures for all major vehicle systems.
📊 Manual Specifications
File Format
Quality:
High-resolution scans, searchable text (OCR likely applied)
Print Quality
Printability:
Printable pages for on-demand hard copy
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.9L Magnum V6 (12-valve)
Engine 1 Code:
LA3
Engine 1 Horsepower:
175 hp @ 4800 rpm
Engine 1 Torque:
230 lb-ft @ 3200 rpm
Optional Engine
Engine 2:
5.2L Magnum V8 (16-valve)
Engine 2 Code:
LA6
Engine 2 Horsepower:
230 hp @ 4400 rpm
Engine 2 Torque:
300 lb-ft @ 3200 rpm
Engine 3:
5.9L Magnum V8 (16-valve)
Engine 3 Code:
LA360
Engine 3 Horsepower:
245 hp @ 4400 rpm
Engine 3 Torque:
330 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Engine Management
PCM:
Chrysler's PowerTrain Control Module (PCM)
🔧 Transmission
Standard
Transmission 1:
4-Speed Automatic (42RE)
Transmission 1 Gear Ratios:
Refer to manual for specific ratios (typically around 2.45:1 in 1st)
Optional
Transmission 2:
5-Speed Manual (NV3500 for V6, NV4500 for V8)
Transmission 2 Gear Ratios:
Refer to manual for specific ratios
Features
Transfer Case:
Available 4WD with NV243 or NV241 transfer cases
📐 Dimensions
Exterior
Wheelbase Options:
131.0 inches (Standard Cab), 139.0 inches (Club Cab/Quad Cab)
Length Options:
Varies by cab and bed configuration (e.g., ~200-230 inches)
Weights
Curb Weight:
Approx. 4,500 - 5,500 lbs (Varies by configuration)
Towing Capacity:
Up to 8,500 lbs (Varies by engine, axle ratio, and configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings:
No specific NHTSA ratings readily available for this model year in a easily digestible format; refer to manual for detailed safety system info.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on rear wheels or all four wheels.
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
Three-point front seat belts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available cruise control.
Connectivity
Onboard Diagnostics:
OBD-II compliant system for emissions and diagnostic data retrieval.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions.
Air Filter Replacement:
Check every 15,000 miles, replace as needed.
Spark Plugs:
Recommended replacement around 30,000-60,000 miles, depending on plug type.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or SAE 10W-40 (check owner's manual for specific viscosity based on temperature).
Coolant:
Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Automatic:
ATF+4 (Note: While ATF+4 became standard later, the 96-97 models might specify ATF+3 or equivalent. Consult manual for precise specification).
Transmission Fluid Manual:
Refer to manual for specific gear oil type (e.g., GL-3 or GL-4 rated).
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Common Problems:
Fuel pump failures, plenum gasket leaks (especially on 5.9L), transmission solenoid issues (42RE), ball joint wear, rear main seal leaks.
Electrical Gremlins:
Dashboard gauge issues, power window/lock failures are not uncommon due to age and wiring.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long history of producing rugged and capable trucks, with the Ram line being a staple in the American automotive landscape.
Model Evolution
Second Generation:
This generation (BR/BE) marked a significant redesign from the previous generation, introducing a more aerodynamic and modern design.
Production
Manufacturing Plant:
Primarily Warren Truck Assembly Plant, Michigan.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for these exact years might be harder to pinpoint without deeper research, the Magnum engine series was generally well-regarded for its power and torque.
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