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Ford Taurus Complete Workshop Service Repair Manual 2012

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The Ford Taurus, a full-size sedan produced for the 2012 model year, represents a blend of bold styling, a spacious interior, and a comfortable ride. Built on the Ford D3...
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Ford Taurus Complete Workshop Service Repair Manual 2012
The Ford Taurus, a full-size sedan produced for the 2012 model year, represents a blend of bold styling, a spacious interior, and a comfortable ride. Built on the Ford D3 platform and manufactured in Chicago, Illinois, this vehicle offers powerful V6 engine options, including the 3.5L V6 Duratec, and is available with All-Wheel Drive for enhanced traction. Known for its strong safety ratings, achieving a 5-star overall rating from NHTSA and being an IIHS Top Safety Pick, the 2012 Taurus prioritizes occupant protection with standard advanced safety features such as AdvanceTrac with Electronic Stability Control, traction control, and four-wheel disc anti-lock brakes, alongside comprehensive airbag coverage. This comprehensive workshop service and repair manual, presented in English, is designed to assist owner-operators, independent repair shops, and DIY enthusiasts. It covers all U.S. and Canadian market models and provides in-depth information on every aspect of the vehicle, from routine maintenance procedures like oil changes and tire rotations to complex tasks such as engine and transmission overhauls. The manual includes detailed diagnostic troubleshooting guides, component replacement instructions, electrical system schematics, and specifications for all major systems, ensuring efficient and accurate maintenance and repair of your Ford Taurus.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Year:
2012
Codes
Platform:
Ford D3
👋 Introduction
Market Position
Segment:
Full-size sedan
Target Audience:
Owner-operators, independent repair shops, DIY enthusiasts.
Competitive Analysis
Key Competitors:
Chevrolet Impala, Dodge Charger, Toyota Avalon, Chrysler 300.
Key Features Vehicle
Design:
Bold styling, spacious interior, comfortable ride.
Powertrain:
Powerful V6 engine options, available All-Wheel Drive.
Key Features Manual
Completeness:
Comprehensive coverage for all major systems and components.
Usability:
Organized logically with clear instructions and diagrams, facilitating efficient repairs.
📋 Manual Details
Coverage Areas
Coverage:
All U.S. and Canadian market models
Page Count
Estimated Pages:
Approximately 3500+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder heads, block, pistons, crankshaft, camshaft, timing components, lubrication system.
Engine Performance:
Fuel delivery, ignition system, emission controls, cooling system, turbocharging (if applicable), ECU diagnostics.
Transmission Mechanical:
Automatic transmission (6F50/6F55) overhaul, disassembly, assembly, torque converter, valve body, planetary gear sets, clutch packs.
Transmission Electronic:
Transmission Control Module (TCM) diagnostics, shift solenoid operation, sensor inputs and outputs.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differentials, wheel bearings.
Brakes:
Hydraulic brake system, ABS, ESC, brake calipers, rotors, pads, brake lines, master cylinder, parking brake.
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, ball joints, bushings, steering linkage.
Steering:
Power steering system (hydraulic or electric), steering column, steering rack, tie rods, wheel alignment specifications.
Electrical System:
Battery, charging system, starter, lighting system, body control modules (BCM), fuse and relay locations, wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant charging, climate control module.
Body And Interior:
Body panel removal and installation, doors, hood, trunk, interior trim, seats, airbags, safety restraint systems.
Infotainment And Navigation:
SYNC system, audio system, navigation system, display unit, connectivity modules.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, tire rotations, fluid checks and top-offs, spark plug replacement.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for various systems, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs).
Component Replacement:
Detailed instructions for replacing major and minor components across all vehicle systems.
Rebuild Procedures:
Comprehensive guides for engine and transmission rebuilds, including necessary tolerances and specifications.
Alignment And Balancing:
Wheel alignment specifications and procedures, tire balancing.
Wiring Diagrams:
Complete, detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission overhaul, including advanced electrical diagnostics and component replacement.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully searchable text for quick access to information.
Printability:
Printable pages for physical reference.
Print Quality
Quality:
High-resolution images, diagrams, and text for clear readability.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3.5L V6 Duratec (3936cc)
Engine Type:
Naturally Aspirated V6
Bore X Stroke:
92.5 mm x 99.7 mm
Compression Ratio:
10.3:1
Horsepower:
263 hp @ 6250 rpm
Torque:
249 lb-ft @ 4500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug.
Performance
Engine Code Performance:
3.7L V6 Cyclone (3721cc) - Optional
Horsepower Performance:
305 hp @ 6500 rpm
Torque Performance:
279 lb-ft @ 4000 rpm
Fuel System
Fuel Capacity:
18.5 gallons
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic (6F50)
Drive Type:
Front-Wheel Drive (FWD)
Optional
Transmission Type AWD:
6-speed Automatic (6F55)
Drive Type AWD:
All-Wheel Drive (AWD)
Features
Transmission Fluid Spec:
MERCON LV (e.g., Motorcraft XT-6-QSP)
Transmission Fluid Capacity:
Approximately 9.2 quarts (9.0 liters) for 6F50/6F55
📐 Dimensions
Exterior
Length:
202.0 inches
Width:
77.9 inches
Height:
61.0 inches
Wheelbase:
112.9 inches
Track Width Front:
64.5 inches
Track Width Rear:
64.2 inches
Interior
Passenger Volume:
107.1 cubic feet
Front Headroom:
38.7 inches
Rear Headroom:
38.4 inches
Front Legroom:
44.1 inches
Rear Legroom:
40.0 inches
Cargo
Cargo Volume Trunk:
19.0 cubic feet
Weights
Curb Weight FWD:
3,900 - 4,100 lbs (approx.)
Curb Weight AWD:
4,100 - 4,300 lbs (approx.)
Gross Vehicle Weight Rating:
5,380 lbs (approx.)
Wheels And Tires
Standard Wheel Size:
17 inches
Optional Wheel Size:
18, 19, or 20 inches
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
P245/55R17
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5 Stars (for 2012 models)
IIHS Top Safety Pick:
Yes (for 2012 models)
Active Features
Electronic Stability Control:
Standard (AdvanceTrac with Electronic Stability Control)
Traction Control:
Standard
Anti Lock Brakes:
Standard (4-wheel disc ABS)
Tire Pressure Monitoring:
Standard
Passive Features
Airbags Front:
Dual-stage front airbags
Airbags Side:
Front seat-mounted side airbags
Airbags Curtain:
Full-length side curtain airbags
Seat Belts:
Front pretensioner, load-limiting and adjustable head restraints; Rear 3-point belts with LATCH system.
Child Safety Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Infotainment System:
Ford SYNC voice-activated communications and entertainment system.
Audio Options:
Available premium audio systems (e.g., Sony).
Navigation:
Available factory-installed navigation system.
Driver Assistance
Adaptive Cruise Control:
Optional
Blind Spot Monitoring:
Optional
Rearview Camera:
Optional
Parking Assist:
Available rear parking sensors.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, USB port, SD card reader.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (synthetic blend or full synthetic oil recommended).
Tire Rotation:
Every 7,500 miles
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs Replacement:
Every 100,000 miles (typically Iridium-tipped spark plugs).
Transmission Fluid Change:
Refer to manual; typically around 100,000 miles, or earlier under severe driving conditions. Fluid flush and filter replacement recommended.
Coolant Replacement:
Initial: 100,000 miles or 5 years. Subsequent: 50,000 miles or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic (API SN or newer).
Engine Oil Capacity:
6.0 quarts (5.7 liters) with filter for 3.5L V6.
Coolant Type:
Ford Gold Concentrate (meeting WSS-M97B51-A1) or equivalent.
Brake Fluid Type:
DOT 3 (meeting Ford specification WSS-M6C65-A2).
Known Issues
Powertrain:
Transmission shifting issues (particularly the 6F50/55), occasional coolant leaks from water pump or thermostat housing, carbon buildup on intake valves (direct injection variants not applicable to 2012 base 3.5L).
Electrical:
Power steering pump failures (hydraulic systems), occasional issues with SYNC system connectivity.
Suspension Steering:
Premature wear of front control arm bushings, tie rod ends.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long and storied history in the automotive industry, known for producing reliable and accessible vehicles for over a century.
Model Evolution
Taurus Lineage:
The Ford Taurus has been a cornerstone of Ford's sedan lineup, evolving from a pioneering front-wheel-drive mid-size car to a larger, more luxurious full-size sedan by its fifth generation (2010-2019).
Fifth Generation Updates:
The 2012 model represents a refinement of the fifth-generation platform introduced in 2010, featuring updated styling, powertrains, and technology.
Production
Manufacturing Location:
Chicago Assembly Plant, Illinois, USA
Production Years Generation:
2010-2019
🏆 Awards & Recognition
Recognitions
Award Example:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick in 2012.
Ratings
Rating Source:
NHTSA (National Highway Traffic Safety Administration)
Overall Safety Rating 2012:
5 Stars
Certifications
Certification Type:
None specific to the manual itself, but reflects manufacturer adherence to industry service standards.
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