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Gilera Nexus 250 i.e 06-07 Service Manual

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The Nexus 250 i.e., produced for the 2006 and 2007 model years, represents a commitment to the premium maxi-scooter segment. This Italian-engineered scooter, part of a larger group, offers a...
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Type: Motorcycle
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Sku: 49989
Gilera Nexus 250 i.e 06-07 Service ManualGilera Nexus 250 i.e 06-07 Service ManualGilera Nexus 250 i.e 06-07 Service ManualGilera Nexus 250 i.e 06-07 Service Manual
The Nexus 250 i.e., produced for the 2006 and 2007 model years, represents a commitment to the premium maxi-scooter segment. This Italian-engineered scooter, part of a larger group, offers a blend of sporty handling and comfortable touring capability, enhanced by modern design and fuel injection. Key features include a responsive single-cylinder, 4-stroke, liquid-cooled engine with a displacement of 249.7 cc, delivering approximately 22 HP and 23 Nm of torque. It boasts a continuously variable transmission (CVT) for smooth power delivery and ample underseat storage. The Nexus 250 i.e. was positioned to compete with established models from Yamaha, Suzuki, Honda, Piaggio, and Kymco, aiming to provide a compelling option for riders seeking performance and practicality. This comprehensive Original Factory Service Repair Workshop Manual, written in English, provides detailed guidance for the maintenance, repair, and troubleshooting of the Nexus 250 i.e. for 2006-2007. It covers essential systems including the engine, power supply, cooling, braking, suspensions, chassis, electrical system, and bodywork. The manual details general maintenance, diagnostic procedures, component removal and installation, adjustments, and system overhauls, all at a professional technician level. With 299 pages of searchable and printable content, it serves as an indispensable resource for owners and technicians alike, offering in-depth information on everything from routine service intervals to complex electrical diagnostics and engine rebuilds, ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Nexus 250 i.e
Model Designation:
Nexus
Engine Variant:
250 i.e
Model Years Covered:
2006, 2007
Codes
Engine Code:
Likely designated by Piaggio/Gilera internal codes, specific engine code not provided in product info but covered in manual.
👋 Introduction
Market Position
Segment:
Premium Scooter / Maxi-Scooter
Competitive Analysis
Competitors:
• Yamaha TMAX 500
• Suzuki Burgman 400/650
• Honda Forza 250
• Piaggio Beverly 250/350
• Kymco Xciting 250/300
Key Features
Vehicle Features:
• Sporty Handling
• Comfortable Touring Capability
• Fuel Injection
• Modern Design
• Spacious Underseat Storage
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance
Page Count
Pages:
299
Manual Type
Type:
Original Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF Download
Digital Features:
Searchable text within the PDF for quick information retrieval.
📖 Manual Coverage
Systems Covered
Systems:
• Engine (General)
• Engine from Vehicle
• Power Supply
• Cooling System
• Braking System
• Suspensions
• Chassis
• Electrical System
• Bodywork
Special Tools Coverage:
Lists specific tools required for various repair and maintenance tasks.
Electrical System Detail:
Includes comprehensive wiring diagrams for all circuits, component testing procedures, and troubleshooting guides for electrical faults.
Procedures Included
Procedures:
• General Maintenance
• Troubleshooting
• Diagnostic Procedures
• Repair Procedures
• Pre-Delivery Inspections
• Component Removal and Installation
• Adjustment Procedures
• System Overhaul
Engine Overhaul Detail:
Step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including torque specifications and clearances.
Technical Depth
Depth:
Professional Technician Level (including diagnostics and detailed repair)
Repair Manual Scope:
Covers everything from routine maintenance checks to complex component rebuilds, diagnostic fault finding, and electrical system troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable (as a PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single Cylinder, 4-Stroke, Liquid-Cooled
Displacement:
249.7 cc
Bore X Stroke:
72 mm x 60 mm
Valve Train:
SOHC, 4 Valves
Performance
Horsepower:
Approx. 22 HP (16.4 kW) @ 7500 RPM (Note: Specific dyno figures may vary)
Torque:
Approx. 23 Nm (17 lb-ft) @ 6500 RPM (Note: Specific dyno figures may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON Recommended)
Throttle Body Size:
Typically around 32-34mm for this displacement
Lubrication
Oil Type:
Synthetic Motorcycle Oil, SAE 10W-40 (Refer to manual for specific API/JASO rating)
Oil Capacity:
Approx. 1.4 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Clutch Type:
Automatic Dry Clutch
📐 Dimensions
Exterior
Length:
Approx. 2170 mm
Width:
Approx. 790 mm
Height:
Approx. 1380 mm (Seat height variable)
Weights
Dry Weight:
Approx. 172 kg
Gross Vehicle Weight Rating:
Approx. 350 kg
Cargo
Underseat Storage Capacity:
Sufficient for one full-face helmet and other items
🛡️ Safety Features
Ratings
Braking System:
Front: Dual Disc with 4-piston calipers; Rear: Single Disc with 2-piston caliper. Integral braking system may be present.
Active Features
ABS:
Optional or standard depending on market (refer to specific model configuration)
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Dashboard:
Digital and Analog combination, often including speedometer, tachometer, fuel gauge, and warning lights.
Driver Assistance
Braking Assistance:
Integral braking system (optional ABS) enhances rider safety.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) system with specific connector for fault code retrieval (detailed in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months (refer to manual for precise interval)
Air Filter Cleaning:
Every 6,000 km
Spark Plug Replacement:
Every 12,000 km
Transmission Oil Change:
Refer to manual, typically every 18,000-24,000 km
Fluid Specifications
Coolant Type:
Ethylene Glycol Based Coolant (50% mix with distilled water)
Brake Fluid Type:
DOT 4
Gearbox Oil Type:
Refer to manual, likely a specific motorcycle gear oil (e.g., SAE 75W-90 or 80W-90 GL-4, but verify).
Known Issues
Common Wear Items:
• CVT Belt Wear
• Voltage Regulator/Rectifier Failure
• Water Pump Seal Leaks
• Fuel Pump Issues (less common)
• Suspension Bushings
Diagnostic Focus:
The manual's troubleshooting section is critical for diagnosing electrical gremlins, fuel delivery problems, and performance issues.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Parent Company:
Piaggio & C. S.p.A.
Model Evolution
Nexus Lineage:
The Nexus series represents Gilera's foray into the maxi-scooter segment, emphasizing sporty performance and advanced features for its time.
Production
Production Period:
The Nexus 250 was part of the Nexus line produced from the mid-2000s, with the 250 i.e model covering the specified years.
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