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Mazda Protege 1999 Repair Service Manual

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The Mazda Protege, produced starting in 1999, represents a commitment to practical, reliable, and enjoyable motoring. As a compact sedan or hatchback, it was designed for economy-conscious buyers, first-time car...
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Mazda Protege 1999 Repair Service ManualMazda Protege 1999 Repair Service ManualMazda Protege 1999 Repair Service ManualMazda Protege 1999 Repair Service Manual
The Mazda Protege, produced starting in 1999, represents a commitment to practical, reliable, and enjoyable motoring. As a compact sedan or hatchback, it was designed for economy-conscious buyers, first-time car owners, and small families, offering a compelling value proposition through its affordability, fuel efficiency, and practical design. Available in trims such as DX, LX, ES, and the sporty GT variant, the Protege offered powertrain options including a 1.5L or a more potent 2.0L engine, both featuring DOHC valvetrain and multi-point fuel injection. Its engineering quality and generally good reliability, coupled with the driving dynamics characteristic of Mazda, made it a noteworthy contender against popular models like the Honda Civic and Toyota Corolla, even earning a spot on Car and Driver's 10Best list for 2000. This comprehensive Repair Service Manual in English provides detailed guidance for the maintenance and repair of the 1999 Mazda Protege. It covers all essential systems, including the complete engine and its associated cooling, lubrication, fuel, ignition, and emissions controls, as well as manual and automatic transmissions and the drivetrain. Furthermore, the manual offers in-depth procedures for suspension, brakes, steering, the electrical system, bodywork, and HVAC. It details scheduled maintenance, fluid changes, inspections, and specific repair and overhaul procedures, along with troubleshooting and diagnostic information. This resource is designed to empower owners, mechanics, and technicians with the knowledge required to effectively maintain and repair the vehicle, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Year:
1999
👋 Introduction
Market Position
Segment:
Compact Sedan / Hatchback
Target Audience:
Economy-conscious buyers, first-time car owners, small families.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Hyundai Elantra.
Key Features
Value Proposition:
Affordability, reliability, fuel efficiency, practical design.
Trim Levels Offered:
DX, LX, ES, GT (Sporty variant).
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine repair, overhaul, cooling system, lubrication system, fuel system, ignition system, emissions control.
Transmission:
Manual and Automatic transmission overhaul, repair, diagnostics, clutch system.
Drivetrain:
Front-wheel drive system, drive axles, CV joints, differential.
Suspension:
Front and rear suspension systems, shock absorbers, struts, control arms, bushings, steering linkage.
Brakes:
Front and rear brake systems (disc/drum), ABS system, hydraulic lines, master cylinder, calipers, pads, rotors.
Steering:
Power steering system, steering column, steering gear, tie rod ends.
Electrical:
Complete electrical system, wiring diagrams, battery, alternator, starter, lighting, accessories, instrument cluster, fuses and relays.
Body:
Body construction, interior trim, exterior panels, doors, windows, glass, locks, latches.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication.
Repair:
Detailed repair procedures for all major components and systems.
Troubleshooting:
Diagnostic procedures, symptom charts, common fault diagnosis, electrical troubleshooting.
Overhaul:
Complete engine and transmission overhaul instructions with detailed steps and specifications.
Calibration:
Calibration procedures for specific systems where applicable.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians with detailed diagnostic information and repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Digital Rights:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code:
FP-DE (1.5L), FS-DE (2.0L)
Displacement Liters:
1.5L / 2.0L
Cylinders:
4
Valvetrain:
DOHC (Double Overhead Camshaft)
Fuel Induction:
Multi-Point Fuel Injection (MPI)
Performance
Horsepower 1.5L:
Approx. 99 hp @ 6000 rpm
Torque 1.5L:
Approx. 97 lb-ft @ 4000 rpm
Horsepower 2.0L:
Approx. 126 hp @ 6000 rpm (FS-DE)
Torque 2.0L:
Approx. 132 lb-ft @ 4000 rpm (FS-DE)
Fuel System
Fuel Type:
Unleaded Gasoline
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 (refer to manual for specific climate variations)
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water)
🔧 Transmission
Standard
Type 1.5L:
5-speed Manual
Type 2.0L:
5-speed Manual (standard on GT, optional on LX/ES)
Optional
Type 1.5L:
4-speed Automatic
Type 2.0L:
4-speed Automatic (optional on LX/ES)
Features
Clutch Type:
Dry single plate (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 gear oil (verify specific part number in manual)
Automatic Transmission Fluid:
Mazda ATF M-III or equivalent (dexron-III compatible)
📐 Dimensions
Exterior
Length Sedan:
Approx. 4400 mm (173.2 in)
Width:
Approx. 1695 mm (66.7 in)
Height:
Approx. 1395 mm (54.9 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight Min:
Approx. 1100 kg (2425 lbs) (1.5L manual)
Gross Vehicle Weight Rating:
Varies by model and configuration (refer to vehicle VIN plate)
Cargo
Trunk Volume Sedan:
Approx. 0.37 m³ (13.1 cu ft)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4-star (for models equipped with airbags)
NHTSA Passenger Front Impact:
4-star (for models equipped with airbags)
Active Features
ABS:
Optional on LX/ES, Standard on GT (Anti-lock Braking System)
Traction Control:
Not typically available for this model year.
Passive Features
Airbags Front:
Driver and Passenger airbags standard on most trims, or optional on lower trims.
Seatbelts:
3-point front seat belts with pretensioners, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player. Basic speaker configuration.
Climate Control:
Manual A/C and heating controls.
Driver Assistance
Cruise Control:
Optional on higher trims (LX/ES).
Connectivity
Bluetooth:
Not available.
Usb:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended for longer intervals).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard spark plugs, 60,000 miles (96,000 km) for platinum-tipped.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years (critical for engine longevity, interference engine design).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Mazda Genuine Power Steering Fluid or Dexron-III ATF.
Known Issues
Common Wear Item:
CV joints (front axle) due to exposure and mileage.
Engine Performance Issue:
Catalytic converter failure/clogging on higher mileage vehicles, occasional MAF sensor issues.
Suspension Issues:
Worn ball joints and tie rod ends, strut mounts.
Electrical Issues:
Corrosion on battery terminals and ground straps, occasional power window regulator failures.
Maintenance Schedule Summary
Major Service Points:
Includes timing belt, spark plugs, fluids, filters, and thorough inspection of brakes, suspension, and drivetrain components at regular intervals.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Zoom-Zoom driving dynamics, affordability, quality engineering.
Model Evolution
Generation:
Second Generation Protege (BJ chassis).
Introduction Year:
1998 for the 1999 model year.
Production
Assembly Locations:
Japan, Mexico, Thailand, Taiwan.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Protege LX (2.0L GT) was named to Car and Driver's 10Best list for 2000.
Reliability Ratings:
Generally good reliability ratings for the era, but timing belt maintenance is crucial.
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