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Mercedes-Benz C209 CLK-Class Technical Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK-Class Codes Chassis Code: C209 Generation Generation Designation: Second Generation Production Years Covered By Manual: 2002-2009 (typical for C209 chassis) 👋 Introduction Market...
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Type: Car
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Sku: 182914
Mercedes-Benz C209 CLK-Class Technical Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLK-Class
Codes
Chassis Code:
C209
Generation
Generation Designation:
Second Generation
Production Years Covered By Manual:
2002-2009 (typical for C209 chassis)
👋 Introduction
Market Position
Vehicle Segment:
Compact Luxury Coupe/Convertible
Target Audience:
Individuals seeking a stylish, performance-oriented, and luxurious German grand tourer.
Competitive Analysis
Key Competitors:
BMW 3 Series Coupe/Convertible (E46/E92), Audi A4 Cabriolet, Lexus SC, Porsche Boxster.
Key Features
Design Philosophy:
Sporty yet elegant styling, comfortable grand touring capabilities, and Mercedes-Benz's signature build quality and engineering.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving significant costs and enhancing understanding of their vehicle.
📋 Manual Details
Coverage Areas
Manual Type:
Technical Service Manual / Repair Manual
Language:
English
File Format:
Web HTML
Download Method:
Instant Download
Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android
Printability:
Printable Pages
Software Requirements:
Adobe PDF Reader (implied for viewing/printing HTML content effectively)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, specifications, troubleshooting for various engine variants (e.g., M111, M271, M112, M272, M113, M273).
Transmission:
Service, repair, and diagnostic procedures for automatic transmissions (e.g., 722.6 5-speed, 722.9 7-speed). Includes fluid types, capacity, and torque converter service.
Traction Control:
Detailed information on ESP (Electronic Stability Program) and ASR (Acceleration Slip Regulation) systems, including sensor diagnostics, component testing, and calibration procedures.
Climate Control:
Service and troubleshooting for the automatic climate control (THERMATIC/THERMOTRONIC) system, including HVAC unit, sensors, actuators, refrigerant handling, and compressor diagnostics.
Electrical:
Comprehensive electrical schematics, wiring diagrams, component testing, diagnostic procedures, and repair instructions for all vehicle electrical systems, including lighting, power accessories, instrument cluster, body control modules (BCM), and gateway modules.
Chassis:
Detailed information on suspension systems (front and rear), steering components, braking systems (ABS, SBC), wheel bearings, and chassis alignment specifications.
Body:
Bodywork repair procedures, panel removal/installation, door mechanisms, convertible top (if applicable to specific sub-models), glass replacement, and interior trim service.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, and general inspection routines.
Diagnostics:
Step-by-step diagnostic procedures for identifying and resolving common and complex faults using OBD-II codes and specialized diagnostic tools.
Repair:
Detailed instructions for component removal, replacement, and repair for all major vehicle systems, including engine components, transmission overhaul, brake caliper replacement, and electrical module repair.
Special Tools:
Identification and usage instructions for Mercedes-Benz specific special tools required for certain repair and maintenance procedures.
Technical Depth
Depth Of Information:
Comprehensive technical data covering from basic routine maintenance to advanced troubleshooting and complete system overhauls. Suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
HTML (Web Accessible)
Searchability:
Likely searchable within the browser, depending on HTML structure.
Print Quality
Page Resolution:
High-quality diagrams and instructions, as stated in the description.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
Includes M111 (2.0L Supercharged), M271 (1.8L/2.3L Turbocharged), M112 (3.2L/3.7L V6), M272 (3.0L/3.5L V6), M113 (4.3L/5.0L/5.4L V8), M273 (5.5L V8).
Performance
Horsepower Range:
Approximately 163 hp (C200 Kompressor) to 362 hp (CLK55 AMG).
Torque Range:
Approximately 230 Nm (C200 Kompressor) to 510 Nm (CLK55 AMG).
Fuel System
Fuel Injection Type:
Sequential Multi-Point Fuel Injection (MPI) or Direct Injection (DI) on later models, managed by ME (Motor Electronics) control units.
Fuel Grade Recommendation:
Premium Unleaded (91 AKI or higher) typically recommended for most variants.
Maintenance
Spark Plug Replacement Interval:
Varies by engine, typically 60,000 to 100,000 miles (e.g., Iridium spark plugs).
🔧 Transmission
Standard
Transmission Options:
Primarily automatic transmissions: 5-speed 722.6 NAG1, 7-speed 722.9 7G-TRONIC. Manual transmissions were rare or not offered in many markets for this generation.
Optional
All Wheel Drive:
Generally rear-wheel drive; 4MATIC all-wheel drive was not commonly offered on the C209 CLK-Class.
Features
Transmission Fluid Type:
MB spec 236.10 or 236.12 for 722.6; MB spec 236.14 for 722.9.
Transmission Fluid Capacity:
Approximately 7-9 liters for a dry fill, 3-4 liters for a pan drop and fill.
📐 Dimensions
Exterior
Length:
Approx. 4633 mm (182.4 in)
Width:
Approx. 1741 mm (68.5 in)
Height:
Approx. 1381 mm (54.4 in) (Coupe), 1375 mm (54.1 in) (Cabriolet)
Wheelbase:
Approx. 2715 mm (106.9 in)
Interior
Seating Capacity:
4
Cargo
Trunk Volume:
Approx. 432 liters (Coupe), 330 liters (Cabriolet)
Weights
Curb Weight:
Approx. 1500-1700 kg depending on engine and options.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally achieved good ratings in its class; specific ratings vary by model year and testing procedures.
Active Features
Esp:
Standard on all models (Electronic Stability Program).
ABS:
Standard Anti-lock Braking System.
Asr:
Standard Acceleration Slip Regulation.
Passive Features
Airbags:
Front, side, and often window airbags. Some models may have optional rear side airbags.
Seatbelts:
Pretensioners and force limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Optional COMAND APS (Cockpit Management and Navigation) system, offering navigation, radio, CD player, and optional SiriusXM satellite radio. Base systems included audio and CD player.
Connectivity:
Early Bluetooth telephony integration, optional Tele Aid emergency call system.
Driver Assistance
Cruise Control:
Standard cruise control; optional DISTRONIC adaptive cruise control on some higher-spec models.
Parking Assist:
Optional PARKTRONIC parking assist system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first, often indicated by the 'Service A' or 'Service B' indicator on the dashboard.
Brake Fluid Flush Interval:
Every 2 years, regardless of mileage.
Coolant Flush Interval:
Initial change at 150,000 miles (240,000 km), then every 75,000 miles (120,000 km) or 5 years thereafter, depending on coolant type.
Fluid Specifications
Engine Oil Specification:
MB 229.5 or MB 229.51 (Synthetic Oil), viscosity typically 0W-40 or 5W-40 depending on ambient temperature and engine variant.
Coolant Specification:
MB spec 325.0 (Glysantin G05 or equivalent) - Blue/Green coolant.
Known Issues
Common Problems:
Oil leaks (valve cover gaskets, oil cooler seals), ignition coil failure, mass airflow sensor issues, catalytic converter degradation, ABS/ESP sensor faults, window regulator failures, electronic throttle body problems, and potential transmission conductor plate issues on 722.6 transmissions.
Typical Repair Cost Savings:
Significant savings on diagnostics, filter changes, fluid services, brake pad/rotor replacement, and minor electrical component repairs.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz, a marque synonymous with luxury, engineering excellence, and pioneering automotive technology since the late 19th century.
Model Evolution
Predecessor:
CLK-Class (W208).
Successor:
E-Class Coupe/Cabriolet (A207/C207).
Platform Sharing:
Based on the W203 C-Class platform, but with significant styling and engineering differences, particularly in suspension and drivetrain.
Production
Manufacturing Locations:
Primary manufacturing in Germany (Sindelfingen) and South Africa.
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
Various Mercedes-Benz engines used in the CLK-Class, particularly the V6 and V8 variants, have received recognition in the past for their refinement and performance.
Ratings
Consumer Reports Ratings:
Variable ratings depending on model year and specific powertrain, with common themes around reliability in certain areas and satisfaction in others.
Certifications
Manufacturer Certifications:
The manual itself is a comprehensive technical document provided by or compiled based on manufacturer data.
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