Mitsubishi Eclipse Spyder 2002 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Year: 2002 Codes Chassis Code: D52A 👋 Introduction Market Position Market Segment: Sporty compact convertible. Target Audience: Enthusiasts, DIY mechanics, professional...

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Type: Car

Vendor:

Sku: 390935

Tags: 2002 Car Cars Eclipse Spyder Misc Mitsubishi

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Eclipse Spyder

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Sporty compact convertible.

Target Audience:

Enthusiasts, DIY mechanics, professional technicians.

Competitive Analysis

Competitors:

Mazda Miata, Toyota MR2 Spyder, Honda S2000, Ford Mustang Convertible.

Key Features

Convertible Top:

Power-operated convertible top mechanism, including hydraulic system and latching mechanisms.

Styling:

Distinctive sporty styling, often praised for its aggressive lines.

📋 Manual Details

Coverage Areas

Coverage:

Complete service and repair information for the 2002 Mitsubishi Eclipse Spyder, including all trim levels and engine options.

Page Count

Page Count:

Estimated 1500-2000 pages (typical for comprehensive factory service manuals).

Manual Type

Manual Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

2.4L SOHC (4G64) and 3.0L SOHC V6 (6G72) engine diagnostics, repair, overhaul, timing belt replacement, fuel injection, ignition system, emissions control.

Transmission:

5-speed manual transmission (F5M33) and 4-speed automatic transmission (F4A51) repair, fluid changes, clutch service, torque converter, valve body diagnostics.

Drivetrain:

Front-wheel drive (FWD) system, drive axles, CV joints, differential, wheel bearings.

Suspension:

Front MacPherson strut suspension, rear multi-link suspension, coil springs, shock absorbers, control arms, bushings, sway bars, alignment specifications.

Brakes:

Front disc brakes (ventilated), rear disc brakes, ABS system (if equipped), brake fluid specifications, caliper, rotor, pad replacement, bleeding procedures.

Steering:

Power assisted rack and pinion steering, steering column, tie rods, power steering fluid specifications, pump and rack diagnostics.

Electrical:

Complete wiring diagrams, fuse box layouts, charging system (alternator, battery), starting system (starter motor), lighting system, instrument cluster, power windows, power locks, convertible top electrical system.

Body:

Exterior body panels, doors, hood, trunk, bumpers, convertible top mechanism, seals, interior trim, dashboard, seats, HVAC system.

HVAC:

Air conditioning system, heater core, blower motor, refrigerant type (R134a), climate control operation and diagnostics.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic flowcharts for common symptoms, fault codes (OBD-II), electrical system troubleshooting guides.

Repair:

Step-by-step instructions for component removal, installation, and overhaul for all major vehicle systems.

Specifications:

Torque specifications for fasteners, fluid capacities, engine timing, suspension alignment angles, tire pressure recommendations.

Technical Depth

Depth:

Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repair.

📊 Manual Specifications

File Format

File Format:

Searchable PDF

Print Quality

Print Quality:

High-resolution, printable pages with clear diagrams and text.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Variant:

2.4L (2351 cc) DOHC Inline-4 (4G64)

Engine 1 Horsepower:

145 hp @ 5750 rpm

Engine 1 Torque:

150 lb-ft @ 4500 rpm

Engine 2 Variant:

3.0L (2972 cc) SOHC V6 (6G72)

Engine 2 Horsepower:

205 hp @ 6000 rpm

Engine 2 Torque:

205 lb-ft @ 4500 rpm

Performance

Engine Type:

Naturally Aspirated

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Engine Control Unit (ECU) with OBD-II diagnostics

Ignition System:

Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on engine.

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (F5M33)

Optional

Optional Transmission:

4-speed Automatic Transmission (F4A51)

Features

Clutch Type:

Hydraulically actuated single dry plate clutch (Manual)

Automatic Transmission Features:

Lock-up torque converter, electronic control

📐 Dimensions

Exterior

Length:

Approx. 177.8 inches (4516 mm)

Width:

Approx. 70.1 inches (1781 mm)

Height:

Approx. 53.7 inches (1364 mm)

Wheelbase:

Approx. 103.1 inches (2619 mm)

Ground Clearance:

Approx. 5.5 inches (140 mm)

Weights

Curb Weight:

Approx. 3100-3300 lbs (1406-1497 kg) depending on engine and transmission

Gross Vehicle Weight Rating:

Approx. 3800 lbs (1724 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Not rated (vehicle safety standards evolved)

NHTSA Front Impact Passenger:

Not rated (vehicle safety standards evolved)

Active Features

Anti-lock Braking System (ABS) available on some models.

Traction Control:

Traction Control System (TCS) available on some models, particularly with the V6 engine.

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

Three-point inertia-reel seatbelts with pretensioners.

Rollover Protection:

Reinforced A-pillars and chassis structure for occupant protection in the event of a rollover.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD or cassette player, often with premium speaker options.

Climate Control:

Manual or automatic climate control systems.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

OBD Ii:

On-Board Diagnostics II (OBD-II) compliant for emissions and engine management diagnostics.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first (synthetic oil recommended).

Engine Coolant Change:

Every 30,000 miles (48,000 km) or 24 months.

Timing Belt Replacement:

Crucial: Every 60,000 miles (96,000 km) or 48 months for the 4G64 engine. Critical for V6 as well, though interval might slightly differ - manual will specify.

Fluid Specifications

Engine Oil Type:

API SG, SH, or SJ certified synthetic or synthetic blend SAE 5W-30 or 5W-40. Check manual for exact viscosity based on temperature.

Engine Oil Capacity:

4.5 US quarts (4.3 L) with filter for 2.4L; 4.2 US quarts (4.0 L) with filter for 3.0L V6.

Transmission Fluid Manual:

API GL-3 or GL-4 SAE 75W-90 synthetic gear oil.

Transmission Fluid Automatic:

Diamond SP-III (or equivalent ATF SP-III) automatic transmission fluid.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Mitsubishi Genuine Power Steering Fluid or Dexron III ATF.

Coolant:

Ethylene glycol based coolant with a 50/50 mix of coolant and distilled water.

Known Issues

Convertible Top Leaks:

Common issue with older convertibles; check and seal weatherstripping.

Timing Belt Failure:

Critical to adhere to replacement intervals as failure can cause severe engine damage (interference engine).

ABS Sensor Failure:

Wheel speed sensors for ABS can fail, triggering ABS warning light.

Power Window Motors:

Can become slow or inoperative.

Ignition Coils:

Can degrade over time, leading to misfires, especially on V6 models.

📚 Vehicle History

Brand Heritage

Brand History:

Mitsubishi Motors, a Japanese automobile manufacturer with a long history of producing diverse vehicles, known for performance and reliability.

Model Evolution

Eclipse Generation:

This is the second generation of the Mitsubishi Eclipse (1995-2000 for the coupe/convertible, with 2000-2005 for the dedicated convertible platform, this manual covering the 2002 model year within that later phase).

Spyder Specifics:

The Spyder (convertible) version was introduced in 1996 and continued through the Eclipse's lifecycle, offering an open-air driving experience.

Production

Manufacturing Location:

United States (Normal, Illinois) via Diamond-Star Motors (DSM) joint venture with Chrysler.

🏆 Awards & Recognition

Recognitions

Model Awards:

While specific awards for the 2002 Spyder model are less prominent, the Eclipse line historically received praise for its performance and styling in its class during its production run.