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2010 Mitsubishi Lancer Evolution 10 EVOX Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (EVO X) Year: 2010 Model Code: CZ4A 👋 Introduction Market Position Market Position: The 2010 Mitsubishi Lancer Evolution X (EVOX)...
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2010 Mitsubishi Lancer Evolution 10 EVOX Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X (EVO X)
Year:
2010
Model Code:
CZ4A
👋 Introduction
Market Position
Market Position:
The 2010 Mitsubishi Lancer Evolution X (EVOX) represents the pinnacle of Mitsubishi's rally-bred performance sedan. Positioned as a high-performance, all-wheel-drive sports sedan, it competes with vehicles like the Subaru Impreza WRX STI, Ford Focus RS, and Audi S3.
Competitive Analysis
Competitive Analysis:
The EVOX is renowned for its sophisticated Super All-Wheel Control (S-AWC) system, potent turbocharged engine, and razor-sharp handling, making it a favorite among enthusiasts and track day participants.
Key Features
Key Features:
The 2010 model year signifies the continuation of the tenth generation, featuring advanced technologies and a refined chassis compared to previous iterations. This manual is essential for maintaining its complex performance systems.
📋 Manual Details
Coverage
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format
Format:
Digital (likely PDF, based on description)
Page Count
Page Count:
Estimated 1500-2000+ pages (typical for comprehensive factory manuals)
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical, Engine control system (ECU), Fuel system, Ignition system, Emission control system, Cooling system, Lubrication system, Starting system, Charging system, Transmission (Manual & SST - Twin Clutch SST), Drivetrain, Suspension (Front & Rear), Steering system, Brake system (ABS, ASC, AYC), Body (Exterior & Interior), HVAC system, Electrical system (Wiring diagrams, ECUs, components), Diagnosis and Troubleshooting, Maintenance
Procedures
Procedures Included:
Routine maintenance, Inspections, Component removal and installation, Overhaul procedures, Diagnostic procedures, Electrical troubleshooting, Repair procedures, Specifications, Torque values, Alignment procedures, Clutch replacement, Engine rebuild, Transmission service
Depth
Technical Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system troubleshooting.
Diagnostics
Diagnostic Procedures:
Detailed troubleshooting guides for all major systems, including OBD-II diagnostic trouble codes (DTCs), component testing, and signal tracing.
Electrical
Electrical Coverage:
Comprehensive wiring diagrams for all circuits, component location charts, pinout data, and diagnostic flowcharts for the Engine Control Module (ECM), Transmission Control Module (TCM), ABS module, SRS module, and other ECUs.
Body
Body Coverage:
Includes procedures for body panel removal/installation, interior trim, glass replacement, bumper repair, and corrosion protection.
📊 Manual Specifications
File
File Format:
PDF (assumed from description, allows for searchability and easy printing)
Print
Print Quality:
High-resolution diagrams and text, designed for clarity and ease of use.
Binding
Binding Type:
N/A (Digital format)
Paper
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63 MIVEC Turbocharged DOHC Inline-4
Displacement:
2.0 Liters (1998cc)
Performance
Horsepower:
Approx. 291 hp @ 6500 RPM (varies slightly by market and tuning)
Torque:
Approx. 300 lb-ft @ 4400 RPM (varies slightly by market and tuning)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Ignition
Ignition System:
Electronic ignition with coil-on-plug (COP)
Cooling
Cooling System:
Water-cooled, pressurized with thermostat and electric fan
Lubrication
Lubrication System:
Forced lubrication with wet sump and oil cooler
Turbocharger
Turbocharger Details:
IHI VF45 or similar single-scroll turbocharger with intercooler
Engine Management
ECU Details:
Bosch or Denso Engine Control Unit (ECU) with MIVEC variable valve timing control
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (for GSR trim)
Optional
Transmission Type:
6-Speed Twin Clutch-SST (Sportronic Shift Transmission) (for MR trim)
Features
Clutch Type Manual:
Hydraulically operated, single dry plate clutch
Clutch Type Sst:
Dual wet multi-plate clutch system
All Wheel Drive:
Super All-Wheel Control (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC)
📐 Dimensions
Exterior
Length:
Approx. 177.0 inches (4495 mm)
Width:
Approx. 71.3 inches (1810 mm)
Height:
Approx. 57.5 inches (1460 mm)
Wheelbase:
Approx. 104.3 inches (2650 mm)
Weights
Curb Weight:
Approx. 3,417 - 3,572 lbs (1550 - 1620 kg), depending on transmission and trim
Wheels Tires
Wheel Bolt Pattern:
5x114.3mm (5x4.5 inches)
Standard Tire Size:
245/40R18
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for 2010 model)
IIHS Top Safety Pick:
Yes (for 2010 model)
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Active Stability Control (ASC), Active Yaw Control (AYC) integrated into S-AWC, Traction Control System (TCS)
Passive Features
Passive Features:
Front airbags, Side-impact airbags, Curtain airbags, Active front head restraints, Three-point seat belts with pretensioners and force limiters
💡 Technology Features
Infotainment
Infotainment System:
Rockford Fosgate premium audio system (optional), Mitsubishi Multi Entertainment System (MMES) with navigation and rearview camera (optional)
Driver Assistance
Driver Assistance:
Cruise control, Keyless entry and ignition (optional)
Connectivity
Connectivity:
Bluetooth hands-free calling (optional)
Performance Tech
Performance Tech:
Super All-Wheel Control (S-AWC) with driver-selectable modes (Tarmac, Gravel, Snow), Brembo performance braking system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, or every 7,500 miles (12,000 km) / 12 months depending on driving conditions (refer to manual for specifics)
Air Filter Replacement:
Inspect every 7,500 miles (12,000 km), replace as needed
Spark Plug Replacement:
Approx. 30,000 - 60,000 miles (50,000 - 100,000 km), depending on plug type (refer to manual for recommended interval)
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 (API SN or ILSAC GF-5 certified)
Engine Oil Capacity:
Approx. 5.1 US quarts (4.8 Liters) with filter change
Transmission Fluid Manual:
DIA QUEEN SUPER LONG LIFE GEAR OIL (GL-4) or equivalent
Transmission Fluid Sst:
DIA QUEEN SSTF J1 / SSTF J2 (specialized dual-clutch transmission fluid) or equivalent
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent P-HOAT type)
Brake Fluid Type:
DOT 3 or DOT 4
Differential Fluid Front:
DIA QUEEN SUPER HYPOID GEAR OIL (GL-5) or equivalent
Differential Fluid Rear:
DIA QUEEN SUPER HYPOID GEAR OIL (GL-5) or equivalent (for RWD components of S-AWC)
Known Issues
Common Issues:
Turbocharger seal wear (oil leaks), MIVEC cam phaser issues, Clutch wear (especially on performance variants), Fuel pump failure, SST transmission software glitches or clutch pack wear, Spark plug fouling (early models if oil consumption is high)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long and storied history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution lineage became legendary.
Model Evolution
Model Evolution:
The Lancer Evolution X (CZ4A) marked a significant redesign from the previous Evo IX, adopting a new chassis (Global-C platform), a more potent 4B11T engine, and the advanced S-AWC system, replacing the ACD and AYC of earlier generations with a more integrated electronic control.
Production
Production Start Year:
2007 (for global markets)
Production End Year:
2016
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
Frequently praised by automotive journalists for its performance, handling, and all-wheel-drive capabilities. Often cited as a benchmark in its segment.
Ratings
Ratings:
Consistently received high ratings from enthusiast publications for its driving dynamics and track performance.
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