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Mitsubishi Lancer Evolution X Service Repair Manual.rar

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2008 Codes Chassis Code: CZ4A Engine Code: 4B11T 👋 Introduction Market Position Market Position: The Mitsubishi Lancer Evolution X...
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Mitsubishi Lancer Evolution X Service Repair Manual.rar
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Year:
2008
Codes
Chassis Code:
CZ4A
Engine Code:
4B11T
👋 Introduction
Market Position
Market Position:
The Mitsubishi Lancer Evolution X (Evo X) is a legendary performance sedan, known for its rally heritage, sophisticated All-Wheel Drive (AWD) system, and powerful turbocharged engine. It occupies a niche in the performance car market, competing with models like the Subaru WRX STI.
Competitive Analysis
Key Competitors:
Subaru WRX STI, BMW M3 (historically), Audi S4 (historically), Ford Focus RS.
Key Features
Performance Focus:
Engineered for high performance, handling, and driver engagement, derived from Mitsubishi's extensive motorsport experience.
AWD System:
Advanced S-AWC (Super All-Wheel Control) system with electronically controlled center differential and active yaw control for superior traction and cornering stability.
Engine Technology:
Features the robust 4B11T 2.0L MIVEC turbocharged inline-4 engine, known for its strength and tuning potential.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine mechanical, engine and emission control, engine cooling, engine lubrication, engine electrical, clutch, transmission, driveline, brakes, suspension, steering, body, interior, HVAC, electrical systems, diagnostic trouble codes (DTCs), troubleshooting.
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (RAR Archive containing PDF files)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures for the 4B11T engine, including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, and lubrication.
Engine Electrical:
Detailed wiring diagrams, component locations, ignition system, starting system, charging system, sensors, actuators, and ECU (Engine Control Unit) operation.
Transmission:
Service and repair procedures for both the 6-speed Manual Transmission (G5M61Q) and the 6-speed Twin Clutch-Sportronic Shift Transmission (TC-SST), including overhaul, clutch packs, valve body, and mechatronics.
Driveline:
Front and rear differential service, transfer case, driveshafts, and Super Active Yaw Control (S-AYC) system.
Brakes:
Brake system diagnostics, component replacement (pads, rotors, calipers, lines), ABS (Anti-lock Braking System), and EBD (Electronic Brakeforce Distribution).
Suspension Steering:
Front and rear suspension component replacement (struts, control arms, bushings), alignment specifications, and power steering system.
Body Interior:
Body panel removal/installation, interior trim, seating, safety systems, and exterior components.
HVAC:
Air conditioning system service, heater core replacement, and climate control module diagnostics.
Electrical Systems:
Lighting, power windows, power locks, audio system, instrument cluster, and body control modules (BCM).
Procedures Included
Maintenance:
Scheduled maintenance items, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including guided symptom-to-cause charts and diagnostic trouble code (DTC) explanations.
Repair:
Step-by-step instructions for component removal, installation, adjustment, and calibration for all major vehicle systems.
Overhaul:
Detailed engine and transmission overhaul procedures, including torque specifications, clearances, and assembly sequences.
Diagnostics:
Information on using diagnostic scan tools, interpreting sensor data, and performing actuator tests.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics and component-level troubleshooting.
📊 Manual Specifications
File Format
File Format:
RAR Archive, primarily PDF documents
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or sections. May vary slightly depending on original source.
Binding Type
Binding Type:
Not applicable (digital format)
Paper Type
Paper Type:
Not applicable (digital format)
Searchability
Text Search:
Searchable PDF content allows for quick retrieval of specific information.
Navigation
Navigation Features:
Bookmarked sections and hyperlinked table of contents for efficient navigation within PDF documents.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, DOHC, 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) and Turbocharger
Engine Code:
4B11T
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Performance
Horsepower Usdm:
291 hp @ 6500 rpm (approx.)
Torque Usdm:
300 lb-ft @ 4400 rpm (approx.)
Compression Ratio:
9.0:1
Redline:
7000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Multiport Fuel Injection (SMPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger:
MHI TD05H-152G6-10.5T (Single Scroll)
Engine Oil
Recommended Oil Viscosity:
SAE 0W-30 or 5W-30 (API SN, ILSAC GF-5 or equivalent)
Oil Capacity With Filter:
5.7 US quarts (5.4 Liters)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (G5M61Q)
Optional
Transmission Type:
6-Speed Twin Clutch-Sportronic Shift Transmission (TC-SST)
Features
Tc Sst Modes:
Normal, Sport, Super Sport modes for automatic and manual shifting.
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil, SAE 75W-85
Tc Sst Transmission Fluid:
Mitsubishi Dia Queen ATF-J3 (or equivalent approved fluid)
Fluid Capacities
Manual Transmission Capacity:
2.1 US quarts (2.0 Liters)
Tc Sst Transmission Capacity:
6.1 US quarts (5.8 Liters)
📐 Dimensions
Exterior
Length:
177.0 in (4495 mm)
Width:
71.3 in (1810 mm)
Height:
57.9 in (1470 mm)
Wheelbase:
104.3 in (2650 mm)
Front Track:
61.2 in (1555 mm)
Rear Track:
61.0 in (1550 mm)
Weights
Curb Weight Manual:
3417 lbs (1550 kg)
Curb Weight Tc Sst:
3461 lbs (1570 kg)
Cargo
Cargo Volume:
9.3 cu ft (263 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (driver and passenger)
IIHS Crash Test Ratings:
Good (various categories)
Active Features
ABS:
Yes, with EBD (Electronic Brakeforce Distribution)
Traction Control:
Yes, Active Stability Control (ASC) and Traction Control (TC)
AWD System:
S-AWC (Super All-Wheel Control) with ACD (Active Center Differential), AYC (Active Yaw Control), ASC, and TC
Passive Features
Airbags:
Driver, front passenger, side curtain, and front seat-mounted airbags.
Seatbelts:
3-point ELR front and rear seatbelts with pretensioners and force limiters.
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Available Rockford Fosgate premium audio system with subwoofer, CD/MP3 player, and auxiliary input. Some models featured a touchscreen display with navigation.
Driver Assistance
Stability Control:
Standard Active Stability Control (ASC) and Traction Control (TC), integrated with S-AWC.
Tire Pressure Monitoring:
Available Tire Pressure Monitoring System (TPMS).
Connectivity
Bluetooth:
Available Bluetooth hands-free calling and audio streaming.
Keyless Entry Start:
Available Keyless Operation System (KOS) with push-button ignition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first, under severe driving conditions. Every 7,500 miles (12,000 km) or 12 months under normal conditions.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Filter Replacement:
Every 7,500 miles (12,000 km) or 6 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for iridium plugs (check manual for specific type).
Transmission Fluid Change Manual:
Every 30,000 miles (48,000 km) or 24 months, subject to driving conditions.
Transmission Fluid Change Tc Sst:
Every 15,000 miles (24,000 km) or 12 months.
Coolant Replacement:
Initial change at 60,000 miles (96,000 km) or 48 months, then every 30,000 miles (48,000 km) or 24 months.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 High-Temperature Brake Fluid
Power Steering Fluid:
Dexron III ATF or equivalent
Known Issues
Common Issues Engine:
Cracked cylinder heads (early models under extreme stress), turbocharger failure, rear main seal leaks, valve stem seal wear.
Common Issues Transmission:
TC-SST clutch pack wear, clutch actuator failure, manual transmission synchro wear (especially 1st and 2nd gear).
Common Issues S-Awc:
Leaking ACD pump, AYC sensor issues.
Common Issues Electrical:
Window motor failures, intermittent SRS warning lights.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Mitsubishi has a rich motorsport history, particularly in the World Rally Championship (WRC), where the Lancer Evolution was a dominant force for many years.
Model Evolution
Evolution Series:
The Evo X is the tenth generation of the iconic Lancer Evolution line, introduced in 2007. It marked a significant redesign from previous generations, adopting a more modern and aggressive styling.
Production
Production Years:
2007-2016
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Motor Trend Awards:
Often recognized by automotive publications for its performance and handling characteristics.
Ratings
User Satisfaction:
Generally high user satisfaction among enthusiasts for performance and AWD capabilities, though maintenance costs can be a factor.
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