Product Name:
Yamaha SR500 SR 500 1975-1983 Workshop Service Manual Repair PDF Download
Covered Years:
1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983
Target Audience:
Professional technicians, DIY mechanics, and SR500 owners seeking detailed service information.
Manual Value Proposition:
Provides essential, accurate information for maintaining and repairing the Yamaha SR500, saving on dealership service costs.
Instant Access:
Immediate download eliminates shipping costs and delays.
Print On Demand:
Ability to print specific sections for workshop use, keeping the digital original clean.
Accuracy Completeness:
Represents original manufacturer data, ensuring the highest level of accuracy.
General Coverage:
Routine maintenance, repairs, troubleshooting, overhaul procedures, periodic maintenance charts.
Estimated Page Count:
Hundreds of pages (as stated in product description)
Primary Manual Type:
Workshop Service Manual / Repair Manual
Secondary Manual Types:
Service Manuals, Workshop Manuals, Factory Service Manual, Full Service Repair Manual
Delivery Method:
Instant Download
Engine Systems:
Engine overhaul, disassembly, assembly, tuning, lubrication, cooling system (if applicable).
Fuel System:
Carburetor (Teikei Y20P or similar) tuning, maintenance, and repair, fuel tank, fuel lines.
Ignition System:
CDI ignition system, spark plugs, coils, timing.
Transmission Clutch:
Clutch operation, adjustment, replacement, transmission overhaul and maintenance (5-speed).
Chassis Frame:
Frame inspection, alignment, suspension (front forks, rear shock absorber) maintenance and overhaul.
Braking System:
Front disc brake system (caliper, master cylinder, rotor) and rear drum brake maintenance, adjustment, and overhaul.
Electrical System:
Wiring diagrams, lighting system, battery, charging system (alternator/stator, regulator/rectifier), starting system, instrumentation.
Exhaust System:
Exhaust pipe and muffler maintenance, inspection.
Wheels Tires:
Wheel bearing maintenance, tire pressure, spoke tension (for spoked wheels).
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, brake adjustments, spark plug checks, air filter cleaning/replacement.
Repair Instructions:
Step-by-step guides for all major component repairs and replacements.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and suspension rebuilds.
Wiring Diagrams:
Comprehensive electrical system schematics.
Depth Level:
Professional technician level, with sufficient detail for advanced DIY mechanics.
Diagnostic Capabilities:
Advanced diagnostics, including electrical system troubleshooting and component testing.
Engine Type:
4-stroke, SOHC, single-cylinder, air-cooled
Bore X Stroke:
87.0 mm x 84.0 mm
Compression Ratio:
8.4:1 (typical for early models, may vary)
Horsepower:
Approx. 32-35 HP @ 6,000 RPM (depending on model year and tuning)
Torque:
Approx. 39-42 Nm @ 5,000 RPM (depending on model year and tuning)
Carburetor Type:
Single Teikei Y20P (or similar model dependent specification)
Fuel Type:
Unleaded gasoline
Oil Type Specification:
Yamaha recommends SAE 20W-40 SE grade oil (or equivalent API SE, SF, SG).
Oil Capacity:
Approx. 2.4 Liters (including filter, with oil change)
Infotainment System:
N/A (Minimalist design, focus on mechanicals and riding experience).
Driver Assistance Features:
N/A (No electronic rider aids like ABS, traction control)
Connectivity Features:
N/A
Dashboard Features:
Analog speedometer, analog tachometer, neutral indicator, high-beam indicator, turn signal indicators.
Oil Change Interval:
Every 3,000 km or 6 months (whichever comes first), depending on usage and conditions.
Spark Plug Check Interval:
Every 3,000 km or 6 months.
Valve Clearance Check Interval:
Every 6,000 km or 12 months.
Carburetor Sync Adjust Interval:
As needed, or every 6,000-12,000 km, or if engine performance degrades.
Engine Oil Viscosity:
SAE 20W-40 SE
Brake Fluid Type:
DOT 3 or DOT 4 (check specific year specification, typically for front disc brake master cylinder).
Fork Oil Type:
Yamaha Fork Oil 10W or equivalent (check manual for exact viscosity and volume per fork leg).
Common Wear Items:
Clutch plates, valve guides/seals, carburetor jets/float needle, kickstart mechanism wear, stator/rotor failures, charging system components.
Typical Problems:
Difficulty starting (due to kickstart), carburation issues, oil leaks from the pushrod seals, electrical system gremlins on older units.
Manufacturer Focus:
Yamaha Motor Company, known for its diverse range of motorcycles and musical instruments, with a strong reputation for innovation and performance.
Sr500 Heritage:
The SR500 was designed as a minimalist, classic-styled motorcycle, emphasizing simplicity, torque, and rider engagement. It was a revival of the single-cylinder thumper ethos.
Key Innovations Sr500:
Single-cylinder engine with counterbalancer, kickstart-only operation (a deliberate choice for simplicity and classic feel), leading axle front forks.
Production Period:
1978–1999 (though this manual covers up to 1983 models)
Motorcycle Reputation:
Highly regarded for its character, reliability (when maintained), and classic appeal. Often considered a cult classic and a great platform for customization.
Customer Satisfaction:
Generally high for owners who appreciate its vintage feel and mechanical simplicity. Prone to issues if neglected.
Manual Quality:
Official Yamaha factory service manual content, ensuring high standards of technical accuracy and completeness.
