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Yamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop Manual

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This comprehensive workshop manual covers the Yamaha YFM700RV Raptor 700, produced from 2005 to 2009. Renowned as a high-performance sport ATV, the Raptor 700 is engineered for experienced riders and...
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Type: Atv
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Sku: 52487
Yamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop ManualYamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop ManualYamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop ManualYamaha 2005-2009 YFM700RV Raptor 700 ATV Workshop Manual
This comprehensive workshop manual covers the Yamaha YFM700RV Raptor 700, produced from 2005 to 2009. Renowned as a high-performance sport ATV, the Raptor 700 is engineered for experienced riders and competitive use, featuring a powerful 686cc liquid-cooled, DOHC, 4-valve engine with fuel injection for enhanced power delivery and efficiency. Its design emphasizes agility and rider control, boasting a lightweight chassis, long-travel suspension with adjustable shocks, and ergonomic controls for comfort during extended riding sessions. Building on a strong ATV heritage, the Raptor 700 represents a significant evolution in sport ATV technology, offering a benchmark for performance and reliability in its class. This manual provides in-depth workshop service and repair information, mirroring the detail found in authorized dealerships. It covers all essential systems, including complete engine overhaul, transmission, brakes, electrical components, suspension, and frame/bodywork. Detailed procedures for routine maintenance, troubleshooting common issues, and complete disassembly/reassembly are included, along with critical technical specifications, torque values, and electrical schematics. This resource is essential for owners, mechanics, and technicians seeking to maintain, diagnose, and repair the Yamaha YFM700RV Raptor 700, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700RV Raptor 700
Model Variant:
Raptor 700
Years Covered:
2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
YFM700RV
👋 Introduction
Market Position
Positioning:
High-performance sport ATV, targeted at experienced riders and competitive use.
Competitive Analysis
Competitors:
Honda TRX450R, Suzuki LT-R450, Bombardier/Can-Am DS450.
Key Features
Engine Technology:
Fuel-injected, liquid-cooled, DOHC, 4-valve engine for enhanced power delivery and efficiency.
Chassis Design:
Lightweight, long-travel suspension with adjustable shocks for superior handling and comfort.
Ergonomics:
Comfortable seating position, wide handlebars, and user-friendly controls for extended riding sessions.
Manual Value
Dealer Equivalence:
Provides the same information and level of detail used by authorized Yamaha dealerships and certified technicians.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Page Count:
600+
Manual Type
Type:
Comprehensive Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top end, bottom end, cooling system, lubrication system, fuel injection system, ignition system, starting system.
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, shift mechanism, final drive.
Brakes:
Hydraulic brake system, caliper service, master cylinder, brake lines, bleeding procedures, parking brake.
Electrical:
Wiring diagrams, charging system (stator, regulator/rectifier), battery, lighting, starter motor, ignition system troubleshooting, sensors (TPS, MAP, IAT, etc.).
Suspension:
Front and rear suspension setup, shock absorber service, linkage maintenance, steering system.
Frame And Body:
Frame inspection, body panel removal and installation, seat, fenders, handlebars.
Fuel System:
Fuel pump, fuel filter replacement, fuel injectors, throttle body service, fuel tank maintenance.
Procedures Included
Maintenance:
Oil changes, filter replacements, valve clearance checks and adjustments, spark plug replacement, chain adjustment, lubrication points.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for common problems, error code interpretation.
Repair:
Detailed step-by-step repair procedures for all major components, including complete engine teardown and rebuilds.
Disassembly Assembly:
Comprehensive instructions for disassembling and reassembling every system for repair or replacement.
Technical Depth
Depth:
Complete rebuild specifications, torque values, clearances, tolerances, diagnostic procedures, electrical schematics.
Diagnostic Tools:
Information on specific diagnostic tools or methods recommended by Yamaha (e.g., EFI diagnostic tools).
📊 Manual Specifications
File Format
File Type:
Adobe PDF
Searchability:
Fully searchable text content for quick information retrieval.
Print Quality
Printability:
Printable pages for on-the-job use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, DOHC, 4-valve, Single-cylinder
Displacement:
686 cc (41.8 cu. in.)
Bore X Stroke:
100.0 mm x 83.9 mm (3.94 in. x 3.30 in.)
Compression Ratio:
9.2:1
Performance
Horsepower Approximate:
Approx. 45-50 HP (Varies based on tune and specific model year updates)
Torque Approximate:
Approx. 45-50 lb-ft
Fuel System
Fuel Delivery:
Fuel Injection
Throttle Body Size:
44 mm
Fuel Type:
Unleaded gasoline, 90 octane or higher recommended
Lubrication System
Oil Capacity W Filter:
Approx. 2.4 L (2.5 US qt)
Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Cooling System
Type:
Liquid-cooled
Coolant Capacity:
Approx. 1.6 L (1.7 US qt)
Ignition System
Type:
TCI (Transistor Controlled Ignition)
🔧 Transmission
Standard
Type:
5-speed, constant mesh, wet multi-disc clutch
Final Drive:
O-ring sealed chain, 520
Reverse:
Yes
Features
Clutch Type:
Wet, multiple-disc
Gear Ratios:
Detailed ratios available in manual (e.g., 1st: 2.571, 2nd: 1.813, 3rd: 1.381, 4th: 1.150, 5th: 0.923)
Fluid Requirements
Transmission Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Transmission Oil Capacity:
Approx. 0.85 L (0.9 US qt)
📐 Dimensions
Exterior
Length:
Approx. 72.6 in. (1845 mm)
Width:
Approx. 45.7 in. (1160 mm)
Height:
Approx. 43.1 in. (1095 mm)
Wheelbase:
Approx. 50.4 in. (1280 mm)
Ground Clearance:
Approx. 4.4 in. (113 mm)
Weights
Dry Weight:
Approx. 373 lbs (169 kg)
Wet Weight:
Approx. 397 lbs (180 kg)
Tires
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Wheels
Front Wheel Size:
10 in.
Rear Wheel Size:
9 in.
Bolt Pattern:
4x110 mm (Front & Rear)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA 1-2010 standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Suspension Stability:
Long-travel, independent front and swingarm rear suspension contribute to rider control and stability.
Passive Features
Ergonomics And Control:
Designed for rider comfort and control, reducing fatigue during operation.
Lighting:
Dual 30W Krypton headlights and 8W Krypton taillight for visibility.
💡 Technology Features
Infotainment
Display Features:
Multi-function LCD meter displaying speedometer, odometer, trip meter, clock, and gear indicator (if equipped).
Driver Assistance
No Electronic Aids:
No electronic rider aids like traction control or ABS typically found on this model; emphasis on rider skill.
Connectivity
N A:
No on-board connectivity or Bluetooth features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Oil Filter Replacement:
Every 1,000 km (600 miles) or 6 months (concurrently with oil change).
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months; replace if damaged.
Spark Plug Inspection:
Every 1,000 km (600 miles).
Valve Clearance Check:
Every 4,000 km (2,500 miles) or 24 months.
Brake Fluid Check:
Every 1,000 km (600 miles) or 6 months; replace every 2 years.
Chain Lubrication Adjustment:
Every 500 km (300 miles).
Fluid Specifications
Engine Oil Spec:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Coolant Spec:
Ethylene glycol-based antifreeze, mixture of 50% coolant and 50% distilled water.
Brake Fluid Spec:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, tie rod ends, brake pads, drive chain and sprockets.
Potential Electrical Issues:
Occasional issues with regulator/rectifier or stator can occur due to heat and vibration, particularly with extended use or modifications.
Fuel System Maintenance:
Regular cleaning of fuel injectors and throttle body recommended for optimal performance, especially with varying fuel quality.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for innovation and performance in the ATV market, with iconic models like the original Warrior and Banshee.
Model Evolution
Raptor Lineage:
The Raptor 700 is an evolution of the highly successful Raptor 660, incorporating a larger engine and fuel injection for improved performance and usability.
Production
Manufacturing Location:
Primarily manufactured in Japan, with some components and assembly potentially occurring in other Yamaha facilities.
Key Updates:
Introduction of the 700cc engine and EFI marked a significant technological leap over previous generations.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently praised for its powerful engine, agile handling, and reliable performance in its class. Often cited as a benchmark for sport ATVs.
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