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TRIUMPH TR6 TR 6 Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: TR6 Model Alias: TR 6 Product Name: TRIUMPH TR6 TR 6 Service Repair Manual Product Description: TRIUMPH TR6 TR 6 SERVICE WORKSHOP REPAIR...
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Stichworte: Car Cars TR Models TR6 Triumph
TRIUMPH TR6 TR 6 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
TR6
Model Alias:
TR 6
Product Name:
TRIUMPH TR6 TR 6 Service Repair Manual
Product Description:
TRIUMPH TR6 TR 6 SERVICE WORKSHOP REPAIR SHOP MANUAL
👋 Introduction
Market Position
Positioning:
The Triumph TR6 is a classic British sports car renowned for its robust engineering and driving experience, appealing to enthusiasts seeking a pure, unfiltered motoring sensation.
Competitive Analysis
Competitors:
Competed against other British sports cars of its era such as the MG MGB GT, Jaguar E-Type (though in a higher price bracket), and American muscle cars with a focus on convertible sports car appeal.
Key Features
Defining Characteristics:
Powerful straight-six engine, body-on-frame construction, classic styling, responsive handling, and a strong enthusiast community.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical repair, maintenance, troubleshooting, and servicing
Electrical Coverage:
Wiring diagrams, electrical component testing, and troubleshooting
Body Coverage:
Bodywork repair, trim removal, and adjustments
Specification Coverage:
Torque values, fluid capacities, clearances, and tolerances
Page Count
Estimated Pages:
Approx. 400-600 pages (typical for this era and vehicle type)
Manual Type
Type:
Service & Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) and/or Printed
📖 Manual Coverage
Systems Covered
Engine:
2.5L (2498cc) Inline-6 (Standard Carbureted and Fuel Injected variants if applicable)
Cooling System:
Radiator, fan, water pump, thermostat, hoses
Fuel System:
Carburetors (SU, Stromberg), fuel pump, fuel lines, fuel tank
Ignition System:
Distributor, coil, spark plugs, wiring, ignition timing
Exhaust System:
Exhaust manifolds, pipes, mufflers, catalytic converter (if applicable for later models)
Transmission:
Manual (4-speed with overdrive optional), Automatic (optional)
Clutch:
Clutch assembly, hydraulic system, adjustments
Driveshaft And Axles:
Driveshaft, U-joints, differential, rear axles
Suspension:
Front independent suspension (wishbones, coil springs, telescopic dampers), Rear live axle, leaf springs, trailing arms
Steering:
Steering rack, column, universal joints, steering wheel
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, brake lines, master cylinder, servo (optional)
Wheels And Tires:
Wheel specifications, tire sizes, pressure recommendations
Electrical System:
Battery, alternator, starter motor, lighting system, instrumentation, wipers, horn
Body And Chassis:
Body construction, chassis frame, doors, hood, trunk, bumpers, convertible top mechanism
Interior:
Dashboard, seats, upholstery, trim panels, carpeting
Heating And Ventilation:
Heater core, fan, ducting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, tune-ups, lubrication points
Engine Rebuild:
Engine disassembly, inspection, component replacement, reassembly
Transmission Overhaul:
Manual and automatic transmission repair and rebuilding
Brake System Repair:
Calipers, pads, discs, drums, wheel cylinders, lines, master cylinder replacement and bleeding
Suspension And Steering Repair:
Ball joint replacement, bushing replacement, shock absorber replacement, steering rack overhaul
Electrical Troubleshooting:
Diagnosing and repairing electrical faults using wiring diagrams
Fuel System Diagnostics:
Carburetor adjustment and rebuilding, fuel pump testing
Ignition Timing Adjustment:
Setting ignition timing for optimal performance and emissions
Convertible Top Repair:
Mechanism adjustment and repair
Bodywork Restoration:
Panel replacement, welding, rust repair guidance
Technical Depth
Depth:
Comprehensive, covering all aspects from routine maintenance to major overhauls and troubleshooting
Diagnostic Capabilities:
Detailed diagnostic procedures and troubleshooting trees for common and uncommon faults
Component Level Detail:
In-depth instructions for disassembling, inspecting, and rebuilding individual components
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text, bookmarked chapters, printable)
Print Quality
Quality:
High-resolution scans for clear text and diagrams (for printed versions)
Binding Type
Binding:
Comb-bound or perfect bound (for printed versions), allowing for lay-flat use
Paper Type
Paper:
Durable, thick paper stock suitable for workshop environments (for printed versions)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.5 Liter (2498 cc) OHV Inline-6
Bore X Stroke:
3.45 in x 3.54 in (87.3 mm x 89.9 mm)
Compression Ratio:
7.5:1 (typical, can vary slightly by market)
Performance
Horsepower:
104 bhp (77.5 kW) at 4500 rpm (net, for US market injection models); 101 bhp (75.3 kW) at 4500 rpm (net, for UK carbureted models)
Torque:
139 lb-ft (188 Nm) at 3000 rpm (net, for US market injection models); 132 lb-ft (179 Nm) at 3000 rpm (net, for UK carbureted models)
Fuel System
Carburetor Type:
Twin Stromberg CD200 or SU HS6 carburetors (depending on market and year)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Injection:
Lucas indirect fuel injection (on some later US market models)
🔧 Transmission
Standard
Transmission Type:
4-speed manual gearbox
Optional
Optional Transmission:
3-speed Borg-Warner automatic transmission
Features
Overdrive:
Optional Laycock de Normanville overdrive (often fitted to 4-speed manual transmissions)
Fluid Specification
Manual Transmission Fluid:
GL-4 Gear Oil, SAE 80W/90 (check manual for specific grades)
Automatic Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Length:
154.5 in (3924 mm)
Width:
60.3 in (1532 mm)
Height:
49.3 in (1252 mm) (with soft top up)
Wheelbase:
86.3 in (2192 mm)
Front Track:
50.0 in (1270 mm)
Rear Track:
49.5 in (1257 mm)
Weights
Curb Weight:
Approx. 2,500 - 2,650 lbs (1134 - 1202 kg), depending on equipment
Gross Vehicle Weight Rating:
Approx. 3,150 lbs (1429 kg)
Payload Capacity:
Approx. 650 lbs (295 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
As a classic car from the 1970s, official crash test ratings (like modern NHTSA/Euro NCAP) are not available. Safety features are typical of the era.
Active Features
Braking System:
Front disc brakes and rear drum brakes designed for the performance of the era.
Passive Features
Seatbelts:
Lap belts as standard, with optional three-point belts available or retrofitted.
Windscreen:
Laminated safety glass windscreen.
Roll Over Protection:
Windscreen frame offers some structural protection; aftermarket roll bars are common upgrades for enthusiasts.
💡 Technology Features
Infotainment
Audio System:
Typically a period-correct AM/FM radio, often with an optional 8-track player. Modern replacements are common.
Driver Assistance
Driver Aid Features:
Minimal by modern standards. Primarily focused on the driving experience rather than electronic aids.
Connectivity
Connectivity Features:
None as originally equipped. Modern upgrades can include Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months
Grease Points:
Lubricate chassis grease points every 1,000-2,000 miles
Tune Up Interval:
Every 6,000-12,000 miles or annually, including spark plugs, points, and ignition timing
Fluid Specifications
Engine Oil Capacity:
7 US Pints (6.6 Liters) with filter change (SAE 20W/50 recommended for most conditions)
Coolant Capacity:
Approx. 10 US Pints (9.5 Liters) (50/50 Ethylene Glycol and Water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Differential Fluid Capacity:
Approx. 2.5 Imperial Pints (1.4 Liters) of SAE 90 hypoid gear oil
Known Issues
Common Wear Items:
Upholstery wear, dashboard cracks due to sun exposure, suspension bushings, clutch wear, gearbox synchromesh issues (especially in 2nd and 3rd gear), rust in common areas (wheel arches, sills, chassis outriggers).
Engine Concerns:
Carburetor synchronization and tuning, oil leaks from the rear crankshaft seal, potential for overheating if cooling system is neglected.
Electrical Faults:
Wiring harness degradation over time, faulty voltage regulators, Lucas electrical components can be temperamental.
📚 Vehicle History
Brand Heritage
Triumph Legacy:
Triumph Motor Company has a long and storied history in British automotive manufacturing, particularly known for its sporty roadsters like the TR series.
Model Evolution
Predecessors:
The TR6 succeeded the TR5/TR250, continuing the lineage of Triumph's body-on-frame, straight-six engined sports cars.
Design Origin:
Styled by Karmann of Germany, featuring a muscular and aggressive design compared to its predecessors. It shared mechanical components with the Triumph Stag.
Production
Production Years:
1968 - 1976
Manufacturing Location:
Coventry, England (Standard-Triumph) and Liverpool, England (for later models). The bodywork was initially by Karmann.
Sales Figures:
Approximately 94,600 units produced, with over 75% exported, primarily to North America.
🏆 Awards & Recognition
Recognitions
Classic Car Status:
The Triumph TR6 is widely recognized as a desirable classic British sports car and is a popular choice for rallies, shows, and general enthusiast ownership.
Ratings
Enthusiast Reviews:
Consistently praised for its V8-like engine sound, engaging driving dynamics, and characterful styling by automotive journalists and owners.
Certifications
Heritage Certification:
Cars may be eligible for heritage certification from Triumph-related organizations, verifying original specifications and build details.
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