🏷️ Basic Information

Make:

Aprilia

Model:

RS 125

Model Years Covered:

1993-2006

👋 Introduction

Target Audience:

Owners and technicians of Aprilia RS 125 models from 1993 to 2006

Value Proposition:

Provides essential knowledge for maintaining, troubleshooting, and repairing the Aprilia RS 125, saving on professional service costs

Manual Completeness:

Described as the 'most complete,' suggesting it covers a broad range of service needs

Problem Solving:

Aimed at immediate problem resolution through detailed repair instructions

📋 Manual Details

Coverage Scope:

Comprehensive service and repair

Estimated Page Count:

Hundreds of pages

Manual Type:

Workshop Manual / Service Manual / Repair Manual

Language:

English (assumed, typical for international markets)

Digital Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine assembly, disassembly, lubrication, cooling, ignition, carburetor, exhaust

Transmission Systems:

Gearbox operation, clutch service, gear shift mechanism

Chassis Systems:

Frame inspection, suspension (front forks, rear shock), steering system

Braking Systems:

Brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures

Electrical Systems:

Wiring diagrams, lighting circuits, ignition system diagnostics, starter motor, battery maintenance

Fuel System:

Fuel tank, fuel lines, carburetor tuning and cleaning, fuel pump (if applicable)

Bodywork And Trim:

Fairing removal and installation, seat, controls, instrumentation

Routine Maintenance:

Oil changes, filter replacement, spark plug checks, chain adjustment, brake fluid replacement

Troubleshooting:

Diagnostic procedures for common issues, fault finding charts

Rebuild Procedures:

Engine rebuild, carburetor overhaul, suspension fork servicing

Adjustment Procedures:

Carburetor synchronization, clutch lever adjustment, chain tension adjustment

Depth Of Coverage:

Full workshop level, suitable for professional technicians and experienced DIY mechanics

Diagnostic Support:

Includes diagnostic information and troubleshooting guides for common electrical and mechanical faults

📊 Manual Specifications

File Quality:

High-resolution PDF, ensuring clarity of diagrams and text

Searchability:

Likely text-searchable PDF for quick information retrieval

Printable:

Yes, designed for home printing of specific sections or the entire manual

Binding:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Two-stroke, single-cylinder

Displacement:

125cc (approximate, specific variants may exist)

Cooling System:

Liquid-cooled

Induction System:

Rotary disc valve intake, carburetor fed (e.g., Dell'Orto PHBH 28/30)

Ignition System:

Electronic ignition (CDI)

Horsepower Output:

Varies by model year and market, typically 30-34 HP in unrestricted versions

Torque Output:

Specific torque figures are model-dependent, but generally optimized for high-revving performance

Fuel Type:

Unleaded gasoline (95 RON or higher recommended)

Oil Mixture:

Two-stroke oil mixed with fuel or via automatic oil injection system (model dependent)

🔧 Transmission

Gearbox Type:

6-speed sequential manual transmission

Clutch Type:

Wet, multi-plate clutch, cable-actuated

Gear Ratios:

Specific gear ratios are detailed within the manual, crucial for performance tuning

📐 Dimensions

Length:

Refer to specific model year specifications in manual

Width:

Refer to specific model year specifications in manual

Height:

Refer to specific model year specifications in manual

Dry Weight:

Typically around 130-140 kg (dry), varies by specification

Kerb Weight:

Includes all fluids and ready to ride, consult manual for exact figures

🛡️ Safety Features

Crash Safety:

Not applicable for motorcycle safety ratings in the same way as cars; manual covers mechanical integrity

Braking System:

Hydraulic disc brakes (front and rear), often with braided lines on performance variants

Chassis Design:

Perimeter frame providing rigidity and rider feedback

💡 Technology Features

Instrumentation:

Analog tachometer, speedometer, digital odometer, indicator lights. Specific features may vary by year.

Safety Systems:

ABS was not standard on most RS 125 models in this era; focus is on mechanical and electrical systems.

Electronics:

Basic electronic ignition and lighting systems, no advanced connectivity features.

🔧 Maintenance

Engine Oil Change:

Every 5,000 km or annually (check manual for specific recommendations)

Spark Plug Check:

Every 2,500 km or as needed

Chain Lubrication And Adjustment:

Regularly, every 500-1000 km and after riding in wet conditions

Brake Fluid Replacement:

Every 2 years

Engine Oil:

High-quality 2-stroke synthetic oil, specific viscosity grade as per manual (e.g., SAE 75W-90 for gearbox)

Coolant:

Mixture of distilled water and anti-freeze (ethylene glycol based), typically 50/50 ratio

Brake Fluid:

DOT 4 recommended

Power Valve Sticking:

Common issue in two-strokes; requires regular cleaning and lubrication

Carburetor Icing:

Can occur in cold, humid conditions; manual covers cleaning and adjustment

Clutch Wear:

Typical for high-performance sportbikes; manual details replacement procedures

Ignition Coil Failure:

Potential issue; manual provides diagnostic steps

📚 Vehicle History

Aprilia Legacy:

Aprilia is an Italian manufacturer renowned for its sporting heritage, particularly in the Grand Prix motorcycle racing scene, and its performance-oriented small-displacement sportbikes.

Rs 125 Lineage:

The RS 125 has been a staple in Aprilia's lineup, evolving from its earlier iterations to become a benchmark in the 125cc sportbike segment, known for its powerful two-stroke engine and race-replica styling.

Manufacturing Location:

Italy

🏆 Awards & Recognition

Model Acclaim:

The Aprilia RS 125 has historically been lauded for its performance and handling in the 125cc class, often considered a benchmark for its segment.

Editorial Reviews:

Praised for its sharp handling, powerful engine for its class, and race-inspired aesthetics.

Manual Accuracy:

Workshop manuals are typically compiled by manufacturers or authorized publishers, ensuring a high degree of accuracy and adherence to technical standards.