Gilera Fuoco 500 i.e. Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011

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Tipo: Motorcycle

Proveedor:

SKU: 96088

Etiquetas: 2006 2007 2008 2009 2010 2011 Fuoco Fuoco 500 i.e. Gilera Motorcycle Motorcycles

Variantes de producto

Descripción

The Gilera Fuoco 500 i.e. is a high-performance urban mobility scooter, introduced as a variation of the innovative platform. Produced between 2006 and 2011, this model distinguishes itself with an advanced tilting front suspension system, providing exceptional stability and a car-like experience when cornering. Its robust engineering is complemented by a powerful 492.7 cc, liquid-cooled, DOHC engine delivering approximately 40 horsepower and 46 Nm of torque, paired with an automatic Continuously Variable Transmission (CVT). The Fuoco 500 i.e. offers a unique blend of scooter convenience and motorcycle-like road presence, making it a distinctive choice for riders seeking stability and performance in urban environments. This comprehensive workshop service repair manual provides detailed guidance for the Gilera Fuoco 500 i.e. across all models and engine variants from 2006 to 2011. It covers an extensive range of topics essential for maintenance and repair, including engine mechanicals, fuel injection, transmission systems, brakes, suspension, and electrical components. The manual offers step-by-step repair instructions, disassembly and reassembly procedures, diagnostic information, and critical technical specifications such as torque values and fluid capacities. Its purpose is to empower owners and technicians with the knowledge needed to effectively maintain, troubleshoot, and repair the vehicle, ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

Fuoco 500 i.e.

Product Name:

Gilera Fuoco 500 i.e. Complete Workshop Service Repair Manual 2006-2011

Codes

Engine Code:

M357ME (likely)

Generation

Generation:

First Generation (MP3 variant)

👋 Introduction

Market Position

Market Segment:

High-performance urban mobility scooter, often considered a 'maxi-scooter' or 'tricycle' due to its three-wheel configuration.

Competitive Analysis

Competitors:

Piaggio MP3 500 (shares platform and powertrain), other large displacement maxi-scooters.

Key Features

Unique Selling Points:

Advanced tilting front suspension system providing car-like stability and lean in corners, powerful 500cc engine, integrated braking system.

Value Proposition

Value:

Enables owners to perform their own maintenance and repairs, saving significant costs associated with dealership servicing. Provides a deep understanding of the vehicle's mechanics.

📋 Manual Details

Coverage

Applicable Model Years:

2006, 2007, 2008, 2009, 2010, 2011

Coverage Areas:

All models, engine variants, trim levels, and transmission types are covered.

Manual Type:

Workshop Service Repair Manual

Format

Format:

Downloadable (PDF)

Language

Language:

English (assumed based on common product offerings)

Page Count

Page Count:

Not specified, but described as 'complete' and covering 'A-Z' of procedures, suggesting a comprehensive document.

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, fuel injection, ignition, lubrication, cooling, emissions control.

Transmission:

Automatic transmission (CVT), clutch, final drive.

Brakes:

Hydraulic braking system, parking brake, brake fluid specifications and bleeding procedures.

Suspension:

Front suspension (tilt system), rear suspension, shock absorbers, springs.

Electrical:

Battery, charging system, starting system, lighting, instruments, wiring diagrams, electronic control units (ECUs).

Chassis:

Frame, body panels, seat, handlebars, fuel tank, bodywork repairs.

Procedures Included

Maintenance:

Routine maintenance, oil changes, filter replacements, spark plug replacement, chain/belt inspection.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, fault code interpretation.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components.

Disassembly Reassembly:

Detailed instructions for component removal and installation.

Specifications:

Torque specifications, clearances, tolerances, fluid capacities.

Technical Depth

Depth:

Comprehensive, from basic servicing to advanced diagnostics and major component overhauls. Includes detailed diagrams and exploded views.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Compatibility:

Compatible with all PC & MAC computers, tablets, and mobile phones. Requires Adobe Reader.

Print Quality

Print Quality:

High quality, with clear step-by-step instructions and pictures.

Customization:

Printable by page, chapter, or entire manual.

Binding Type

Binding Type:

Digital Download (N/A for physical binding)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder, liquid-cooled, DOHC

Displacement:

492.7 cc

Bore X Stroke:

95.0 mm x 69.7 mm (typical for this engine family)

Compression Ratio:

10.0:1 (typical)

Performance

Horsepower:

Approx. 40 hp (29.4 kW) at 7,500 rpm (nominal)

Torque:

Approx. 46 Nm (34 lb-ft) at 5,250 rpm (nominal)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (i.e.)

Fuel Type:

Unleaded gasoline (min. 95 RON recommended)

Lubrication

Oil Type:

SAE 5W-40 Synthetic (or as specified in manual)

Oil Capacity:

Approx. 1.6 - 1.8 liters (including filter) (verify with manual)

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Final Drive:

Belt drive to rear wheel via reduction gears

Features

Clutch:

Automatic centrifugal clutch

Fluid Specifications

Transmission Fluid Type:

Specific CVT oil (refer to manual for part number and specification, e.g., Piaggio specific)

📐 Dimensions

Exterior

Length:

Approx. 2,180 mm

Width:

Approx. 800 mm (at widest point of bodywork)

Height:

Approx. 1,470 mm (including windshield)

Wheelbase:

Approx. 1,520 mm

Weights

Dry Weight:

Approx. 275 kg

Gross Vehicle Weight Rating:

Not specified, but typically around 440 kg

Fuel Capacity:

13 liters (including reserve)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (motorcycle/scooter classification, not typically subject to automotive crash testing standards)

Active Features

Braking System:

Front: Twin 240mm discs with 4-piston calipers. Rear: 240mm disc with 2-piston caliper. Integrated braking system, often with linked braking.

Suspension Lock:

Mechanical locking system for the front tilting mechanism at low speeds or standstill.

Passive Features

Lighting:

Dual Halogen headlights, LED taillight and indicators.

Body Structure:

Robust steel frame and bodywork designed for stability.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital and analog display with speedometer, tachometer, odometer, trip meters, fuel level, engine temperature, and warning lights.

Lighting Technology:

Dual halogen headlights for primary illumination, LED for rear and indicators.

Driver Assistance

Suspension System:

Advanced parallelogram-link front suspension ('Roll Lock' system) allowing for tilting in turns, with hydraulic shock absorbers and a lock function.

Braking Assistance:

Integrated braking system that actuates both front and rear brakes when the rear brake lever is applied.

Connectivity

Connectivity Features:

None in the modern sense (e.g., Bluetooth, smartphone integration). Primarily mechanical and electronic systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-6,000 km or annually (refer to manual for exact interval).

Air Filter Cleaning Replacement:

Every 5,000-10,000 km or as needed based on operating conditions.

Spark Plug Replacement:

Every 10,000-15,000 km (e.g., NGK CR8EKB or equivalent, verify with manual).

Transmission Oil Change:

Refer to manual for specific interval, often around 10,000 km or more frequently depending on usage.

Belt Inspection Replacement:

Inspect belt for wear and damage at regular intervals (e.g., 10,000 km), replace as per manual recommendations (typically 20,000-30,000 km).

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze coolant, mixture of water and coolant (50:50 ratio) (verify specific type and brand).

Brake Fluid Type:

DOT 4 brake fluid (verify with manual).

Known Issues

Common Problems:

Wear on the front suspension pivot bearings, CVT belt wear, occasional electrical gremlins, potential for fuel pump issues. The tilting mechanism's hydraulic components may require attention.

Preventative Maintenance:

Regular cleaning of the tilting mechanism's pivot points, timely replacement of wear items, and adherence to lubrication schedules are crucial.

📚 Vehicle History

Brand Heritage

Manufacturer:

Gilera is an Italian manufacturer with a long history in motorcycle production, founded in 1909. It is now part of the Piaggio Group.

Model Evolution

Platform Sharing:

The Gilera Fuoco 500 i.e. is closely related to the Piaggio MP3 500, sharing the same engine, transmission, and front suspension system. The Fuoco is generally positioned as a sportier, more aggressive variant.

Production

Production Period:

The Gilera Fuoco 500 i.e. was produced from approximately 2007 onwards, with the provided manual covering up to 2011. It was a continuation and variation of the Piaggio MP3 concept.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the Gilera Fuoco are not widely publicized, the Piaggio MP3 platform (on which it is based) received significant attention for its innovative three-wheel design and stability.

Ratings

Consumer Reviews:

Generally well-received for its performance and stability, though sometimes criticized for its weight and complexity compared to traditional scooters.