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Harley Davidson FLSTCI Heritage Softail ST 03 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley Davidson Model: FLSTCI Heritage Softail Year: 2003 Variant: Heritage Softail ST Codes Engine Code: TC88B (Twin Cam 88B) 👋 Introduction Market Position Market Position:...
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Harley Davidson FLSTCI Heritage Softail ST 03 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley Davidson
Model:
FLSTCI Heritage Softail
Year:
2003
Variant:
Heritage Softail ST
Codes
Engine Code:
TC88B (Twin Cam 88B)
👋 Introduction
Market Position
Market Position:
The FLSTCI Heritage Softail represents Harley Davidson's commitment to blending classic styling with modern performance for the touring and cruiser rider. This model appeals to enthusiasts seeking the iconic Harley look with reliable V-twin power.
Competitive Analysis
Competitors:
Competes with other large-displacement cruisers from brands like Indian, Victory, and custom builders offering similar vintage-inspired aesthetics and V-twin engine configurations.
Key Features
Key Features:
Classic styling cues reminiscent of post-war Harleys, large V-twin engine, comfortable riding position, extensive chrome plating, leather saddlebags, large windshield.
📋 Manual Details
Coverage Areas
Coverage:
Complete repair and overhaul for Harley Davidson FLSTCI Heritage Softail ST 2003
Page Count
Page Count:
Estimated 400-600 pages (typical for this era's comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Covered Systems:
Engine (Twin Cam 88B), Fuel System, Ignition System, Transmission (5-speed), Clutch, Final Drive, Brakes (Front & Rear Disc), Suspension (Front Fork & Rear Swingarm), Electrical System (Wiring Diagrams, Lighting, Accessories), Frame, Bodywork, Wheels & Tires, Instruments & Controls, Maintenance Procedures, Troubleshooting
Procedures Included
Included Procedures:
Routine Maintenance, Engine Overhaul, Transmission Rebuild, Clutch Adjustment & Replacement, Brake System Bleeding & Service, Suspension Service, Electrical Troubleshooting & Repair, Fuel System Cleaning & Adjustment, Ignition System Diagnosis, Carburetor Rebuild (CV Carburetor), Cooling System Service (if applicable), Wheel Bearing Service, Tire Mounting & Balancing, Frame Inspection & Repair, Bodywork Repair, Component Disassembly & Reassembly, Torque Specifications
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
File Format:
Searchable PDF with high-resolution diagrams and printable pages.
Print Quality
Print Quality:
High-resolution scans ensuring clarity of all diagrams, illustrations, and text.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 88B V-twin
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.0 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Performance
Horsepower:
Approx. 65-70 HP (at crankshaft, estimated)
Torque:
Approx. 75-80 ft-lbs (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Carburetor (Keihin CV 40mm)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Engine Internals
Valvetrain:
Overhead valve (OHV), 2 valves per cylinder
Ignition System:
Electronic ignition, dual spark plugs per cylinder
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Primary Drive:
Duplex chain, 1.370:1
Final Drive:
Belt drive, 32/66, 2.06:1
Fluid Spec
Transmission Fluid:
Harley Davidson Motorcycle Transmission Fluid (or equivalent API GL-4, SAE 75W-90)
Fluid Capacity
Transmission Oil Capacity:
Approximately 24 US fl oz (0.71 L)
📐 Dimensions
Exterior
Overall Length:
9.29 ft (2832 mm)
Wheelbase:
63.7 in. (1618 mm)
Seat Height Laden:
26.0 in. (660 mm)
Weights
Dry Weight:
650 lbs (295 kg)
Gross Vehicle Weight Rating:
1050 lbs (476 kg)
Fluid Capacities
Fuel Tank Capacity:
5.0 US gal (19 L)
Oil Capacity With Filter:
3.5 US qt (3.3 L)
Wheels Tires
Front Tire Size:
130/90-16
Rear Tire Size:
150/80B16
Wheel Type:
Chrome laced spoke wheels
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is typically assessed through independent rider training and accident data, not formal crash test ratings like cars).
Active Features
Braking System:
Dual-piston front caliper with 11.5" disc, Single-piston rear caliper with 11.5" disc.
Lighting:
Halogen headlamp, sealed-beam tail lamp, directional signals, auxiliary passing lamps.
Passive Features
Chassis Design:
Steel, tubular frame with integrated swingarm for stability.
💡 Technology Features
Infotainment
Audio System:
Optional accessory audio system, typically rider-focused and analog.
Instrumentation:
Analog speedometer, tachometer (optional), fuel gauge, voltage meter, indicator lights.
Driver Assistance
Assistance Features:
None (designed for classic riding experience).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil Type:
Harley Davidson Genuine Motor Oil SAE 20W50 (or equivalent API CG-4 or higher)
Engine Oil Capacity:
3.5 US qt (3.3 L) with filter change
Primary Chain Case Oil:
Harley Davidson Genuine Primary Chain Case Oil (or equivalent SAE 80W-90 GL-4)
Primary Chain Case Oil Capacity:
Approx. 30 US fl oz (0.89 L)
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Clutch cable, drive belt wear, wheel bearings, spark plugs, battery.
Potential Faults:
Carburetor adjustment issues, starter solenoid problems, charging system issues (stator/regulator), oil leaks from base gaskets or primary cover.
Filter Part Numbers
Oil Filter Part Number:
Typically Harley Davidson P/N 63731-37A or equivalent aftermarket
Air Filter Part Number:
Typically Harley Davidson P/N 29040-00 or equivalent aftermarket
📚 Vehicle History
Brand Heritage
Heritage:
Harley Davidson, founded in 1903, has a rich legacy in American motorcycling, evolving from small workshop beginnings to a global icon of freedom and the open road.
Model Evolution
Heritage Softail Lineage:
The Softail platform, introduced in 1984, mimicked the look of a rigid frame with hidden rear suspension. The Heritage Softail models are specifically designed to evoke classic styling, particularly from the 1940s and 1950s.
Production
Manufacturing Location:
United States
Production Years Flstci:
2000-2006 (FLSTCI variant)
🏆 Awards & Recognition
Recognitions
Brand Awards:
Harley Davidson has received numerous awards over its history for design, performance, and brand loyalty, consistently ranking high in customer satisfaction for cruiser motorcycles.
Ratings
Consumer Ratings:
Highly rated by enthusiasts for its iconic styling, V-twin rumble, and comfortable ride for long distances.
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