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Harley Davidson FXDWGI Wide Glide EFI Dyna 05 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDWGI Wide Glide Year: 2005 Family: Dyna Engine Type: V-Twin, Air-cooled Fuel System: Electronic Fuel Injection (EFI) Codes Chassis Code: FXDWGI 👋 Introduction...
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类型: Motorcycle
厂商:
斯库: 442383
Harley Davidson FXDWGI Wide Glide EFI Dyna 05 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDWGI Wide Glide
Year:
2005
Family:
Dyna
Engine Type:
V-Twin, Air-cooled
Fuel System:
Electronic Fuel Injection (EFI)
Codes
Chassis Code:
FXDWGI
👋 Introduction
Market Position
Segment:
Cruiser/Custom Motorcycle
Target Audience:
Harley-Davidson owners, independent motorcycle mechanics, DIY enthusiasts.
Competitive Analysis
Competitors 2005:
Other cruiser manufacturers like Indian, American IronHorse, Victory, and Japanese equivalents such as Honda Shadow, Yamaha V-Star, Kawasaki Vulcan.
Key Features
Model Features:
Distinctive 'Wide Glide' styling with a raked-out front end, drag handlebars, chrome accents, and a powerful V-twin engine.
Manual Value Proposition:
Essential resource for maintaining and repairing the iconic Harley-Davidson Dyna Wide Glide, empowering owners with detailed technical knowledge.
📋 Manual Details
Coverage Areas
Main Coverage:
Repair and overhaul of Harley-Davidson FXDWGI Wide Glide EFI Dyna 2005 motorcycles.
Page Count
Estimated Pages:
Typically 300-500 pages for a comprehensive service manual.
Manual Type
Type:
Service Manual / Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, torque specifications, valve adjustments, piston and cylinder details, crankshaft, connecting rods, oil pump.
Fuel System:
Fuel injection system diagnosis, throttle body service, fuel pump and regulator testing, injector cleaning and testing.
Ignition System:
Spark plugs, ignition coils, crank position sensor, timing, troubleshooting ignition faults.
Transmission:
Clutch operation, transmission disassembly and assembly, gear inspection, lubrication, troubleshooting shifting issues.
Drivetrain:
Belt drive system inspection, adjustment, and replacement; rear pulley and sprocket inspection.
Brakes:
Front and rear brake system service, caliper overhaul, rotor inspection, brake fluid bleeding, ABS system (if applicable).
Suspension:
Front fork service (disassembly, fluid replacement, seal replacement), rear shock absorber inspection and adjustment.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, starter system, horn, fuses and relays, diagnostic codes.
Chassis And Frame:
Frame inspection, steering head bearing service, wheel bearing replacement, swingarm service.
Bodywork And Trim:
Fender removal and installation, fuel tank service, seat removal, handlebar and control adjustments.
Diagnostics:
Troubleshooting common problems, diagnostic trouble codes (DTCs), procedures for identifying faults.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain/belt adjustment, brake pad inspection, tire pressure checks.
Major Repairs:
Engine rebuilding, transmission overhauls, suspension component replacement, electrical system diagnostics and repair.
Troubleshooting Guides:
Step-by-step guides for diagnosing and resolving various operational issues.
Technical Specifications:
Torque values for critical fasteners, fluid capacities, electrical specifications, clearances, tolerances.
Wiring Diagrams:
Detailed electrical schematics for all systems.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Typically includes searchable text for quick information retrieval.
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding:
Not applicable for PDF format, but implies digital readability and printability.
Paper Type
Paper:
Not applicable for PDF format.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (Evo)
Displacement:
1450cc (88 cubic inches)
Bore X Stroke:
3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1 (typical for Twin Cam 88, though 2005 Dyna may have slight variations)
Carburetion:
Not applicable for FXDWGI (EFI model).
Performance
Horsepower:
Approximately 65-70 HP (estimated, actual may vary)
Torque:
Approximately 75-80 lb-ft (estimated, actual may vary)
Fuel System
Injection Type:
Sequential Port Electronic Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane (91 AKI)
Fuel Tank Capacity:
4.8 US gallons (18.2 L)
Lubrication
Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 or equivalent synthetic motorcycle oil.
🔧 Transmission
Standard
Type:
5-speed constant mesh
Primary Drive:
Clutch, chain drive to transmission
Final Drive:
Belt drive
Features
Clutch Type:
Wet, multi-plate
Transmission Oil Type:
Harley-Davidson Syn-3 or Formula+, SAE 50 (or appropriate gear oil as specified in manual).
📐 Dimensions
Exterior
Length:
Approx. 94.5 inches (2400 mm)
Width:
Approx. 35.4 inches (900 mm) at handlebars
Height:
Approx. 51.6 inches (1310 mm) at windshield
Wheelbase:
Approx. 66.9 inches (1700 mm)
Ground Clearance:
Approx. 5.1 inches (130 mm)
Weights
Dry Weight:
Approx. 635 lbs (288 kg)
Gvwr:
Not typically published for motorcycles, but weight capacity for rider and cargo is critical.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable in the same way as automobiles; focus is on rider protection and handling stability.
Active Features
Braking System:
Dual disc front brakes, single disc rear brake.
Lighting:
Halogen headlight, taillight, stoplight, turn signals.
Passive Features
Frame Construction:
Steel, cradle frame.
Rider Ergonomics:
Forward-mounted footpegs, low seat height, drag handlebars contribute to riding posture and control.
💡 Technology Features
Infotainment
Audio System:
Factory audio systems were optional or not standard on this model. Many owners opt for aftermarket solutions.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some 2005 models. The manual will cover its operation and diagnostics if equipped.
Connectivity
Diagnostic Interface:
Access to engine control module (ECM) via diagnostic port for reading trouble codes and data logging, typically using Harley-Davidson's proprietary diagnostic tools.
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months thereafter for standard maintenance.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.0 US quarts (2.8 L) with filter change.
Primary Chain Case Oil:
Harley-Davidson Primary Chaincase Lubricant or suitable Syn-3.
Transmission Oil Capacity:
Approx. 2.5 US quarts (2.4 L)
Brake Fluid Type:
DOT 4 compatible fluid.
Known Issues
Cam Chain Tensioners:
Early Twin Cam engines (pre-2007) are known to have hydraulic cam chain tensioners that can wear out, leading to noise and potential failure. The 2005 model falls into this category. Upgraded tensioners or conversion kits are common.
Rear Wheel Alignment:
Proper rear wheel alignment is crucial for belt life and handling. The manual will detail how to check and adjust.
Idle Control System:
EFI systems can sometimes have issues with idle speed control, requiring diagnosis via diagnostic codes.
📚 Vehicle History
Brand Heritage
Brand History:
Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and distinctive styling.
Model Evolution
Dyna Platform:
The Dyna platform, introduced in 1991, featured a new frame and engine mounting system that provided improved handling and vibration isolation compared to previous Big Twin models.
Wide Glide Heritage:
The 'Wide Glide' designation refers to the distinctive styling characteristic of choppers and custom motorcycles, featuring a raked front end (forks) and often wider handlebars, a look that Harley-Davidson incorporated into its production models.
Production
Manufacturing Location:
Milwaukee, Wisconsin, USA (primary)
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2005 FXDWGI are not widely publicized, but the Dyna platform and Wide Glide styling have consistently been popular among riders and recognized for their distinctive character and customization potential.
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