Harley Davidson Screamin Eagle Springer 08 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTSSE2 Screamin' Eagle Springer Softail Year: 2008 Codes Vin Prefix: 1HD1 👋 Introduction Market Position Segment: High-performance cruiser, premium custom model. Target Audience:...

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类型: Motorcycle

斯库: 442693

标签: 2008 Harley Davidson Misc Motorcycle Motorcycles Screamin Eagle Springer

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FXSTSSE2 Screamin' Eagle Springer Softail

Year:

Codes

Vin Prefix:

👋 Introduction

Market Position

Segment:

High-performance cruiser, premium custom model.

Target Audience:

Harley-Davidson enthusiasts seeking specialized maintenance and repair information for their Screamin' Eagle model.

Competitive Analysis

Key Differentiator:

Screamin' Eagle performance enhancements, unique Springer front end, custom styling.

Key Features

Manual Value Proposition:

Empowers owners and technicians with the specific knowledge needed to maintain and repair the complex Screamin' Eagle components and the iconic Springer front end.

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair and overhaul of the Harley-Davidson FXSTSSE2 Screamin' Eagle Springer Softail 2008 model.

Page Count

Estimated Pages:

Approximately 500-700 pages (typical for comprehensive service manuals of this era).

Manual Type

Type:

Service/Workshop Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for engine disassembly, assembly, inspection, and repair, including pistons, rings, cylinders, crankshaft, connecting rods, camshafts, valve train, and oil pump.

Fuel System:

Diagnosis and repair of fuel injection system, throttle body, fuel pump, fuel injectors, fuel lines, and fuel pressure regulator.

Ignition System:

Spark plugs, ignition coils, crank position sensors, and ignition module troubleshooting and replacement.

Transmission Drivetrain:

Clutch, primary drive, transmission gears, shift mechanism, final drive belt, and wheel bearing maintenance and repair.

Electrical System:

Wiring diagrams, battery, charging system (alternator, voltage regulator), starter motor, lighting system, instrument cluster, and accessory circuits.

Suspension Steering:

Front Springer fork assembly, rear shock absorbers, swingarm, steering head bearings, and linkage maintenance.

Brake System:

Front and rear brake calipers, master cylinders, brake lines, rotors, pads, and bleeding procedures.

Cooling System:

While primarily air-cooled, includes oil cooling system components (oil cooler, lines) and related diagnostics.

Frame Bodywork:

Frame inspection, body panel removal and installation, fenders, fuel tank, seat, and fairings (if applicable).

Diagnostic Troubleshooting:

Flowcharts and step-by-step procedures for diagnosing common and complex issues across all major systems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication, chain adjustment (if applicable), tire pressure checks, and general inspection.

Major Overhaul:

Complete engine rebuilds, transmission rebuilds, and suspension overhauls.

Component Replacement:

Step-by-step guides for replacing specific parts like starter motors, alternators, fuel pumps, brake pads, and bearings.

Troubleshooting Diagnostics:

Systematic approaches to identifying and resolving performance issues and malfunctions.

Special Tool Usage:

Identification and application of specialized tools required for specific Harley-Davidson service procedures.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications and clearances.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF allowing for easy navigation and printing of specific sections.

Print Quality

Printability:

Designed for clear printing of diagrams, charts, and text.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, Twin Cam 110 (1800cc) V-Twin

Bore X Stroke:

4.000 in x 4.375 in (101.6 mm x 111.1 mm)

Displacement:

110 cubic inches (1802 cc)

Compression Ratio:

9.2:1

Horsepower Rating:

Approximately 105 HP @ 5250 RPM (stock Screamin' Eagle tuning)

Torque Rating:

Approximately 120 lb-ft @ 3750 RPM (stock Screamin' Eagle tuning)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Premium Unleaded Gasoline (91+ octane recommended)

Throttle Body Size:

54 mm

Oil System

Oil Capacity:

4.0 US qt (3.8 L) with filter change

Oil Type Specification:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic Engine Oil (H-D 360)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Gear Ratios:

1st: 9.311, 2nd: 6.443, 3rd: 4.741, 4th: 3.754, 5th: 3.286, 6th: 2.790

Features

Primary Drive:

Plated-through roller chain, 34/46 ratio

Final Drive:

Belt, 32/66 ratio

Fluid Type

Transmission Fluid:

Harley-Davidson Genuine Formula + Transmission & Primary Chaincase Lubricant (H-D 360) or Syn3

Fluid Capacity

Transmission Oil Capacity:

2.7 US qt (2.5 L)

Primary Chaincase Oil Capacity:

3.4 US qt (3.2 L)

📐 Dimensions

Exterior

Length:

96.3 in (2446 mm)

Seat Height:

27.2 in (690 mm) (unladen)

Ground Clearance:

5.1 in (130 mm)

Weights

Dry Weight:

667 lbs (303 kg)

Gross Vehicle Weight Rating Gvwr:

1160 lbs (526 kg)

Fuel Capacity

Fuel Tank Capacity:

5.0 US gal (18.9 L)

Wheelbase

Wheelbase:

67.4 in (1712 mm)

🛡️ Safety Features

Ratings

Crash Test Results:

Motorcycles typically do not undergo standardized crash testing like automobiles. Safety is primarily addressed through design and rider training.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Specific models may have ABS as an option or standard, though less common on this specific custom variant.

Lighting:

Halogen headlight, LED taillight and brake lights, amber turn signals.

Passive Features

Frame Construction:

Steel frame designed for stability and handling.

Suspension Design:

Harley-Davidson Springer front fork for classic styling and ride characteristics. Rear emulsion shock absorbers.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer and tachometer, digital odometer, trip meter, gear indicator, fuel level, clock, and diagnostic indicators.

Audio System:

Factory-fitted audio systems were not standard on all Screamin' Eagle models of this era; some may have had provisions for accessory audio or were equipped with them.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) was an optional feature on many Harley-Davidson models in 2008 and might be present on some FXSTSSE2 units, but not guaranteed as standard.

Connectivity

Diagnostic Interface:

CAN bus diagnostic port for interface with Harley-Davidson Digital Technician software.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months, whichever comes first.

Subsequent Service:

Every 5,000 miles (8,000 km) or 12 months, whichever comes first.

Specific Checks:

Includes checks for brake fluid levels, tire condition and pressure, clutch operation, belt tension, and all fluid levels at specified intervals.

Fluid Specifications

Engine Oil:

Harley-Davidson Genuine V-Twin 20W-50 Synthetic Engine Oil (H-D 360)

Transmission Primary Oil:

Harley-Davidson Genuine Formula + Transmission & Primary Chaincase Lubricant (H-D 360) or Syn3

Brake Fluid:

DOT 4 hydraulic brake fluid (if equipped with ABS, consult manual for specific type)

Fork Oil:

Refer to manual for specific viscosity and quantity; typically Harley-Davidson Spectro HD 10W or equivalent.

Coolant:

N/A (Air-cooled engine with oil cooling for engine oil)

Known Issues

Potential Wear Items:

Clutch plates, brake pads, wheel bearings, steering head bearings, drive belt, and suspension bushings are common wear items.

Screamin Eagle Tuning:

Tuning of Screamin' Eagle engines requires precise procedures; incorrect tuning can lead to performance degradation or engine damage.

Springer Fork Maintenance:

Regular inspection of pivot points, bushings, and proper lubrication of the Springer front end is crucial for longevity and correct operation.

Electrical Connections:

Corrosion or loose connections can affect various electrical systems, requiring regular inspection and dielectric grease application.

📚 Vehicle History

Brand Heritage

Brand History:

Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, classic styling, and custom culture.

Model Evolution

Softail Lineage:

The Softail platform, introduced in 1984, features a hidden rear suspension that mimics the look of a hardtail frame. The FXST models are a core part of this line.

Screamin Eagle Program:

Harley-Davidson's Screamin' Eagle performance division offers factory-tuned, high-performance engine upgrades and special edition models like the FXSTSSE series.

Screamin Eagle Springer:

The FXSTSSE (Screamin' Eagle Softail Springer) models represent a pinnacle of factory customization, blending the iconic Springer front end with powerful Screamin' Eagle engines and premium finishes.

Production

Production Years Sse Series:

The Screamin' Eagle Springer Softail line typically ran for several model years, with the FXSTSSE2 being a specific iteration within that series.

Assembly Location:

Typically assembled at Harley-Davidson's York, Pennsylvania, or Kansas City, Missouri, facilities.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The FXSTSSE2 Screamin' Eagle Springer Softail is highly regarded within the Harley-Davidson community for its exclusivity, performance, and iconic styling.

Screamin Eagle Performance:

Screamin' Eagle components consistently receive accolades for enhancing engine power and sound.