🏷️ Basic Information

Make:

Kawasaki

Model:

Vulcan 1700 Voyager

Model Variant:

Voyager

Product Name:

Kawasaki 1700 Voyager Vulcan 09-12 Workshop Service Manual PDF Download

Applicable Years:

2009, 2010, 2011, 2012

Internal Code:

K1700V0912WSM

👋 Introduction

Category:

Full-size American-style touring motorcycle

Target Audience:

Touring riders, cruisers, customizers, mechanics, and DIY enthusiasts.

Competitors:

Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster, Victory Cross Country Tour.

Features:

Large displacement V-twin engine, extensive fairings, integrated luggage, comfortable ergonomics for long-distance riding, cruise control.

📋 Manual Details

Primary Focus:

Workshop Service and Repair

Page Count:

792

Type:

Workshop Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Complete engine overhaul, tuning, lubrication, cooling system, fuel system (EFI), ignition system.

Transmission:

Clutch, gearbox internals, shifting mechanisms, maintenance, and repair.

Drivetrain:

Final drive (bevel gear case), driveshaft, universal joint, maintenance, and inspection.

Chassis:

Frame inspection and repair, suspension (front fork and rear shock absorber), steering system.

Brakes:

Hydraulic system, brake pad replacement, caliper servicing, master cylinder overhaul, ABS system (if equipped).

Electrical:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting, instrumentation, wiring diagrams, ECU diagnostics.

Fuel System:

Electronic Fuel Injection (EFI) system components, fuel pump, injectors, sensors, throttle body, troubleshooting.

Cooling System:

Radiator, fan, coolant, thermostat, hoses, maintenance, and bleeding procedures.

Exhaust System:

Mufflers, catalytic converter, exhaust pipes, gasket replacement, inspection.

Bodywork And Fairings:

Removal and installation of fairings, panels, seats, luggage systems (touring equipment), and trim.

Accessories:

Installation and wiring of common accessories (e.g., auxiliary lighting, audio systems - where applicable to factory fitment).

Maintenance:

Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, chain/belt adjustment (if applicable), general inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, error code interpretation.

Repair:

Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment.

Rebuilds:

Complete engine and transmission rebuild procedures, including specifications for tolerances and clearances.

Diagnostics:

Diagnostic flowcharts, electrical system testing, sensor testing, ECU data analysis.

Inspections:

Pre-ride checks, regular inspection points for wear and damage, safety inspections.

Level:

Comprehensive Professional Workshop Level

Detail Level:

Includes torque specifications, component clearances, diagnostic fault codes, electrical schematics, and detailed disassembly/reassembly sequences.

📊 Manual Specifications

Format:

PDF

Searchable:

Likely searchable due to PDF format, assuming proper OCR or text-based original.

Quality:

Dependent on original source; typically high for official manuals, allowing for clear diagrams and text.

Binding:

N/A (Digital PDF)

Paper:

N/A (Digital PDF)

Origin:

Likely an official Kawasaki factory service manual or a highly accurate reproduction.

⚙️ Engine Specifications

Engine Type:

Four-stroke, V-twin, SOHC, 8 valves

Displacement:

1,552 cc (94.7 cu in)

Bore X Stroke:

102.0 x 95.0 mm

Cooling System:

Liquid-cooled

Horsepower:

Approximately 88 hp @ 5,700 rpm (estimated, figures vary slightly by source)

Torque:

Approximately 107 lb-ft @ 3,500 rpm (estimated, figures vary slightly by source)

Fuel Delivery:

Fuel injection with sub-throttle valves

Fuel Type:

Unleaded gasoline, minimum 87 octane

Ignition System:

Digital CDI with electronic advance

Oil Type:

SAE 20W-40 API SG or SH, or SAE 10W-40 API SG or SH (refer to manual for precise specifications and seasonal recommendations)

Oil Capacity:

Approx. 3.7 L (3.9 US qt) with filter change

🔧 Transmission

Transmission Type:

6-speed sequential manual

Optional Transmission:

N/A

Clutch Type:

Wet, multi-disc

Final Drive:

Shaft drive

Transmission Oil Type:

Kawasaki Genuine Gear Oil API GL-4 SAE 80W-90 or equivalent

📐 Dimensions

Length:

2,570 mm (101.2 in)

Width:

965 mm (38.0 in)

Height:

1,465 mm (57.7 in)

Wheelbase:

1,700 mm (66.9 in)

Ground Clearance:

135 mm (5.3 in)

Seat Height:

730 mm (28.7 in)

Curb Weight:

Approx. 381 kg (840 lbs)

Fuel Tank Capacity:

20 L (5.3 US gal)

🛡️ Safety Features

Safety Ratings:

N/A (Motorcycles are not typically rated by organizations like NHTSA or IIHS in the same way as cars).

Braking System:

Dual 300 mm discs with 4-piston calipers front, Single 300 mm disc with 2-piston caliper rear. Optional ABS (Anti-lock Braking System).

Lighting:

Halogen headlights, LED taillight and brake light.

Frame Construction:

Steel, backbone type.

Rider Aids:

Cruise control.

💡 Technology Features

Audio System:

Integrated audio system with AM/FM radio and auxiliary input (CD player optional on some versions).

Controls:

Handlebar-mounted controls for audio and cruise control.

Cruise Control:

Electronic cruise control system.

Connectivity Options:

Auxiliary input for MP3 players or other audio devices.

Dashboard:

Analog speedometer and tachometer, multi-function LCD display for fuel gauge, clock, gear position indicator, odometer, trip meters, and indicator lights.

🔧 Maintenance

First Service:

1,000 km (600 miles) or 6 months (whichever comes first).

Regular Service:

Every 6,000 km (3,700 miles) or 12 months, with more detailed checks required at specific intervals (e.g., 12,000 km, 24,000 km).

Valve Clearance Check:

Typically at 24,000 km (15,000 miles).

Engine Oil:

SAE 20W-40 API SG or SH, or SAE 10W-40 API SG or SH (confirm with manual).

Transmission Oil:

Kawasaki Genuine Gear Oil API GL-4 SAE 80W-90 or equivalent.

Coolant:

High-quality ethylene glycol based antifreeze coolant with demineralized water (50:50 mix).

Brake Fluid:

DOT 4

Common Issues:

Potential for minor electrical gremlins if exposed to significant moisture over time, stator/regulator issues on some Kawasaki models (though typically robust on this era). Normal wear and tear on suspension and brake components.

Diagnostic Challenges:

EFI system diagnostics require specialized knowledge and potentially diagnostic tools; this manual is essential for accurate troubleshooting.

📚 Vehicle History

Heritage:

Kawasaki Heavy Industries, Ltd. has a long history in motorcycle manufacturing, known for its performance-oriented and reliable machines across various segments.

Lineage:

The Vulcan 1700 series (including Voyager and Nomad) succeeded the Vulcan 1600 series and represented Kawasaki's re-entry into the large-displacement, V-twin touring market, focusing on comfort and long-distance capability.

Production Years:

The Vulcan 1700 series was produced starting in 2009, with the Voyager variant specifically targeting the premium touring segment.

🏆 Awards & Recognition

Awards:

N/A (Specific awards for this model are not widely documented, but generally well-received in its category for comfort and value).

Customer Satisfaction:

Generally positive for its intended purpose as a comfortable, long-distance tourer.

Emission Standards:

Meets EPA and CARB emission standards applicable for the model year.