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1190 RC8 R 2013 KTM Service Repair Manual
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Basic Information Identification Make: KTM Model: 1190 RC8 R Year: 2013 Codes Model Code: Refer to VIN and specific model plate Introduction Market Position Segment: High-performance sportbike, track-focused variant. Target...
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| Basic Information | |
| Identification | |
| Make: | KTM |
| Model: | 1190 RC8 R |
| Year: | 2013 |
| Codes | |
| Model Code: | Refer to VIN and specific model plate |
| Introduction | |
| Market Position | |
| Segment: | High-performance sportbike, track-focused variant. |
| Target Audience: | Enthusiast owners, professional mechanics, track day participants. |
| Competitive Analysis | |
| Competitors: | Ducati Panigale series, Aprilia RSV4, Yamaha YZF-R1, BMW S1000RR. |
| Key Features | |
| Brand Philosophy: | KTM's 'Ready to Race' ethos, focused on track performance and rider engagement. |
| Manual Details | |
| Coverage Areas | |
| General Coverage: | Comprehensive service and repair information for the 2013 KTM 1190 RC8 R. |
| Page Count | |
| Approximate Page Count: | 300-400 |
| Manual Type | |
| Type: | Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine System: | Engine disassembly, assembly, tuning, diagnostics, lubrication, cooling system. |
| Fuel System: | Fuel injection system, throttle body, fuel pump, injectors, ECU mapping. |
| Ignition System: | Ignition coils, spark plugs, timing, ECU control. |
| Exhaust System: | Exhaust manifold, catalytic converter, silencer assembly, lambda sensors. |
| Transmission System: | Clutch operation, gearbox internals, shifting mechanism, lubrication. |
| Chassis Frame: | Frame construction, steering head bearings, subframe. |
| Suspension Front: | Front fork disassembly, assembly, adjustments (compression, rebound, preload), seals, bushings. |
| Suspension Rear: | Rear shock absorber servicing, linkage kinematics, spring preload, damping adjustments. |
| Brakes Front: | Brake caliper servicing, disc inspection, pad replacement, bleeding procedure, master cylinder. |
| Brakes Rear: | Rear brake caliper servicing, disc inspection, pad replacement, bleeding procedure, master cylinder. |
| Wheels Tires: | Wheel bearing replacement, tire fitting and balancing, rim specifications. |
| Electrical System: | Wiring diagrams, component testing, battery maintenance, starter motor, alternator. |
| Lighting System: | Headlight, taillight, indicator light bulb replacement and troubleshooting. |
| Instrumentation: | Dashboard functions, sensor diagnostics, warning lights. |
| Bodywork Fairings: | Fairing removal and installation, cosmetic repairs, seat adjustment. |
| Control Systems: | Throttle cable adjustment, clutch lever adjustment, brake lever adjustment. |
| Diagnostics: | Fault codes, ECU diagnostics, troubleshooting procedures. |
| Procedures Included | |
| Scheduled Maintenance: | Detailed service schedules, inspection points, replacement intervals for fluids, filters, and wear items. |
| Troubleshooting: | Systematic diagnostic flowcharts and symptom-based troubleshooting guides. |
| Repair Procedures: | Step-by-step instructions for component removal, installation, and repair. |
| Overhaul: | Complete engine and transmission overhaul procedures. |
| Wiring Diagrams: | Comprehensive electrical wiring schematics for all systems. |
| Torque Specifications: | Precise torque values for all critical fasteners. |
| Special Tools: | Identification and usage of required special tools for specific procedures. |
| Technical Depth | |
| Depth: | Covers everything from basic maintenance and fluid changes to complete engine rebuilds and advanced electronic diagnostics. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Text-searchable |
| Print Quality | |
| Image Resolution: | High-resolution for clear diagrams and photos. |
| Binding Type | |
| Binding: | N/A (Digital Format) |
| Paper Type | |
| Paper Quality: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Type: | V-Twin, 4-stroke, Liquid-cooled |
| Displacement: | 1195 cc (1195 cm³) |
| Bore X Stroke: | 105 mm x 69 mm |
| Compression Ratio: | 13.5:1 |
| Performance | |
| Horsepower: | Approx. 173 hp (127 kW) @ 10000 rpm |
| Torque: | Approx. 131 Nm (96.6 lb-ft) @ 8000 rpm |
| Fuel System | |
| Induction: | Electronic Fuel Injection (EFI), Keihin |
| Throttle Body Diameter: | 52 mm |
| Engine Oil | |
| Oil Type Recommendation: | Fully Synthetic Motorcycle Oil, SAE 10W-50 (e.g., Motorex Power Synt 4T) |
| Oil Capacity With Filter: | Approx. 3.5 liters |
| Oil Filter Part Number: | Refer to KTM Genuine Parts Catalog (e.g., 77038005100) |
| Cooling System | |
| Coolant Type: | Water-Glycol Mixture (50/50), specific automotive antifreeze |
| Coolant Capacity: | Approx. 2.2 liters |
| Transmission | |
| Standard | |
| Type: | 6-speed, claw-shifted, constant mesh |
| Optional | |
| Quickshifter: | Standard on RC8 R model |
| Clutch | |
| Type: | Hydraulically operated wet multi-disc clutch |
| Clutch Fluid: | DOT 4 Brake Fluid |
| Transmission Oil | |
| Oil Type Recommendation: | SAE 75W/140 Gear Oil (API GL-5) or as specified for wet clutches |
| Oil Capacity: | Refer to manual (typically ~1 liter for gearbox) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2105 mm |
| Width: | Approx. 770 mm (excluding mirrors) |
| Height: | Approx. 1110 mm (seat height varies) |
| Wheelbase: | Approx. 1425 mm |
| Weights | |
| Dry Weight: | Approx. 184 kg |
| Ready To Ride Weight: | Approx. 203 kg (fully fueled) |
| Fuel Capacity | |
| Tank Capacity: | 15.5 liters |
| Safety Features | |
| Ratings | |
| ABS: | Bosch 9M ABS, switchable (standard) |
| Active Features | |
| Traction Control: | Traction Control System (TCS), multi-stage (standard on RC8 R) |
| Passive Features | |
| Frame Design: | Chromium-molybdenum steel trellis frame for rigidity and rider feedback. |
| Technology Features | |
| Infotainment | |
| Dashboard: | Multi-function LCD display with digital tachometer, speed, gear indicator, fuel level, clock, lap timer, rider modes. |
| Driver Assistance | |
| Ride Modes: | Adjustable engine maps (e.g., Street, Sport) and Traction Control levels. |
| Connectivity | |
| Diagnostic Port: | On-board diagnostic connector for ECU access. |
| Maintenance | |
| Service Intervals | |
| Initial Service: | Approx. 1000 km (oil change, filter check, chain adjustment). |
| Major Service: | Typically every 10,000-15,000 km or annually, including valve clearance checks, spark plug replacement. |
| Chain Maintenance: | Lubricate and adjust chain every 500-1000 km or after wet riding. |
| Fluid Specifications | |
| Brake Fluid Type: | DOT 4 |
| Coolant Type: | Ethylene Glycol based coolant (50% water mix) |
| Known Issues | |
| Common Wear Items: | Tires, brake pads, chain and sprockets, clutch plates (depending on riding style). |
| Potential Recalls: | Check for any official KTM service bulletins or recalls for specific VINs. |
| Vehicle History | |
| Brand Heritage | |
| Origin: | KTM AG, Austria, known for off-road and increasingly, street motorcycles. |
| Model Evolution | |
| Development: | Successor to earlier RC8 models, refined for increased performance and electronics. |
| Rc8 R Enhancements: | Higher specification components, adjustable electronics, upgraded engine. |
| Production | |
| Production Years: | First generation RC8: 2008-2010. RC8 R: 2009 onwards. This manual covers the 2013 iteration. |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Press: | Frequently praised by motorcycle journalists for its handling, engine power, and track capability. |
| Ratings | |
| Performance Comparisons: | Often ranked highly in superbike comparisons for its blend of power and chassis dynamics. |