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1940-1958 Harley Davidson 45 SV & Servicar (Servi-car) Service Repair Workshop Manual Downland PDF Download
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Basic Information Identification Make: Harley-Davidson Model: 45 SV & Servi-car Year Range: 1940-1958 Codes Engine Code: SV (Side Valve) Chassis Codes: G, GA, GD, GE, GDT Introduction Market Position Target...
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类型: Motorcycles
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斯库: 49347
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| Basic Information | |
| Identification | |
| Make: | Harley-Davidson |
| Model: | 45 SV & Servi-car |
| Year Range: | 1940-1958 |
| Codes | |
| Engine Code: | SV (Side Valve) |
| Chassis Codes: | G, GA, GD, GE, GDT |
| Introduction | |
| Market Position | |
| Target Audience: | Enthusiasts and professional mechanics seeking detailed repair and maintenance information for vintage Harley-Davidson Servi-cars. |
| Competitive Analysis | |
| Value Proposition: | Provides in-depth, factory-level technical guidance at a fraction of the cost of specialized mechanic services, enabling DIY repairs and restoration. |
| Key Features | |
| Accessibility: | Instant download, accessible on common operating systems, printable pages for workshop use. |
| Completeness: | 100% complete and intact, covering the full scope of service and repair procedures. |
| Detail Level: | Highly detailed with step-by-step instructions and extensive visual aids. |
| Manual Details | |
| Coverage Areas | |
| Primary Models Covered: | All Harley-Davidson Servi-Car models (G, GA, GD, GE, GDT) |
| Specific Features Covered: | Models with small box and tow bar (G), small box and no tow bar (GA), large box and no tow bar (GD), large box and air tank (GE), large box and tow bar (GDT) |
| Page Count | |
| Estimated Page Count: | Hundreds of pages (specific count not provided, but described as highly detailed with hundreds of photos/illustrations) |
| Manual Type | |
| Type: | Factory Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete engine service, repair, and troubleshooting |
| Transmission: | Detailed coverage of transmission components and procedures |
| Fuel System: | Carburetor, fuel lines, fuel tank service and adjustment |
| Electrical: | Wiring diagrams, ignition system, lighting, charging system |
| Chassis: | Frame, suspension (front and rear), steering, wheels, and brakes |
| Cooling System: | Specific to air-cooled SV engines, covering heat dissipation and related components. |
| Electric Starter: | Service and repair of the electric starter system |
| Fuel Injection: | Note: The product description lists 'Fuel injection' but Harley-Davidson 45 SV engines are typically carbureted. This may be a generic listing or refer to early or specialized systems not common to the core model. Requires clarification or may be a misprint in the original product description. |
| Bodywork: | Information related to the Servi-car body/box construction and mounting |
| Procedures Included | |
| Maintenance: | Routine maintenance, lubrication, adjustments, and inspections |
| Troubleshooting: | Diagnostic procedures for common and uncommon issues |
| Repair: | Step-by-step repair instructions for all major components, based on complete disassembly. |
| Rebuilds: | Detailed instructions for engine, transmission, and other component rebuilds. |
| Assembly: | Guidance on correct assembly sequences and torque specifications. |
| Technical Depth | |
| Depth: | Comprehensive (suitable for DIY and experienced mechanics), covering complete disassembly and reassembly. |
| Illustrations: | Hundreds of photos and detailed illustrations |
| Documentation Type: | Factory service data |
| Manual Specifications | |
| File Format | |
| Format: | |
| Compatibility: | All PC based Windows operating systems and Mac |
| Requirements: | Adobe PDF Reader & WinZip (for download/unzipping) |
| Print Quality | |
| Printability: | All pages are printable |
| Binding Type | |
| Binding: | N/A (Digital PDF Download) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Harley-Davidson SV (Side Valve) V-twin |
| Displacement: | Approximately 45 cubic inches (737 cc) |
| Bore X Stroke: | Approx. 2.75 in x 3.125 in (70 mm x 79.4 mm) - Specific figures to be confirmed in manual |
| Compression Ratio: | Varies by specific model year and tune, typically around 6.0:1 to 7.0:1 - Specific figures to be confirmed in manual |
| Performance | |
| Horsepower: | Approx. 20-25 HP (estimated) - Specific figures to be confirmed in manual |
| Torque: | Not explicitly stated in product info, but designed for robust low-end torque for utility. Specific figures to be confirmed in manual. |
| Fuel System | |
| Carburetor: | Typically a single Linkert or similar carburetor. Manual will detail specific types and adjustments. |
| Fuel Type: | Gasoline. Manual will specify octane requirements and any lead/unleaded considerations for the era. |
| Transmission | |
| Standard | |
| Type: | 3-speed constant mesh manual transmission |
| Optional | |
| Options: | N/A (Standard for this model range) |
| Features | |
| Clutch: | Dry multi-plate clutch system. Manual will cover clutch adjustment and replacement. |
| Drive Type: | Belt drive to rear wheel |
| Gear Ratios: | Specific gear ratios will be detailed within the manual. |
| Transmission Fluid: | Manual will specify type and capacity (e.g., specific weight gear oil). |
| Dimensions | |
| Exterior | |
| Wheelbase: | Varies by specific Servi-car configuration (G, GA, etc.). Manual will contain chassis dimensions. |
| Overall Length: | Varies by specific Servi-car configuration. Manual will contain chassis dimensions. |
| Cargo | |
| Box Capacity: | Designed for utility, with variations in box size (small/large). Manual details specific cargo configurations. |
| Weights | |
| Dry Weight: | Approx. 600-700 lbs (estimated, varies by configuration). Manual will contain exact weight specifications. |
| Payload Capacity: | Designed for commercial use, payload capacity will be detailed in the manual. |
| Safety Features | |
| Ratings | |
| Crash Test Results: | N/A (Vehicle manufactured prior to modern safety rating systems) |
| Active Features | |
| Braking System: | Drum brakes (front and rear). Manual covers adjustment and maintenance. |
| Lighting: | Headlight, taillight, brake light. Electrical section covers maintenance and troubleshooting. |
| Passive Features | |
| Chassis Construction: | Robust steel frame designed for durability. Manual details frame inspection and repair. |
| Technology Features | |
| Infotainment | |
| Infotainment Systems: | N/A (Vintage vehicle, no electronic infotainment systems) |
| Driver Assistance | |
| Driver Assistance Features: | N/A (Vintage vehicle, no electronic driver assistance features) |
| Connectivity | |
| Connectivity Options: | N/A (Vintage vehicle) |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Specific intervals (e.g., every 1,000-2,000 miles or annually) will be detailed. Manual will cover engine oil type and capacity. |
| Tune Up: | Includes spark plug inspection/replacement, ignition timing, carburetor adjustment. Intervals will be specified. |
| Lubrication: | Regular lubrication of chassis pivot points, bearings, and moving parts is critical. Manual will provide a lubrication chart. |
| Fluid Specifications | |
| Engine Oil: | Manual will specify viscosity grade (e.g., SAE 50 or SAE 20W-50) and API service classification suitable for the era. |
| Transmission Fluid: | Manual will specify the correct type and quantity of gear oil for the transmission. |
| Primary Chain Case Oil: | Manual will detail the type and amount of oil for the primary drive system. |
| Known Issues | |
| Common Wear Items: | Typical wear items include clutch plates, brake shoes, wheel bearings, and carburetor components. Manual provides guidance on inspection and replacement. |
| Ignition System: | Points and condenser may require periodic adjustment or replacement. Manual covers ignition timing. |
| Carburetor Issues: | Carburetors from this era can be prone to gumming and require regular cleaning and adjustment for optimal performance. Manual provides detailed procedures. |
| Vehicle History | |
| Brand Heritage | |
| Brand History: | Harley-Davidson, an iconic American motorcycle manufacturer with a long history of innovation and performance dating back to 1903. |
| Model Evolution | |
| Servi-Car Development: | The Servi-car was developed as a versatile three-wheeled utility vehicle, primarily for commercial use, postal services, and industrial applications. It provided stable transport for goods and personnel. |
| Product Line Duration: | Produced by Harley-Davidson from 1932 to 1973, with this manual covering a significant portion of its early and mid-production years. |
| Production | |
| Manufacturing Location: | Milwaukee, Wisconsin, USA |
| Production Volume: | Significant production numbers for commercial use throughout its lifespan. |
| Awards & Recognition | |
| Recognitions | |
| Industry Awards: | N/A (Vehicle is a workhorse model, awards are not typically documented in this context. Its success is measured by its utility and longevity.) |
| Ratings | |
| Reliability Ratings: | Renowned for robust construction and durability in commercial applications during its production era. |
| Certifications | |
| Certifications: | N/A (Vintage vehicle, no modern safety or emissions certifications) |