Positioning:
A vital resource for owners and maintainers of classic British motorcycles, specifically the popular Matchless G2 series.
Analogy:
Comparable to a factory service manual for other marques of its era, providing authoritative repair information.
Features:
Detailed procedures, pictorial diagrams, special tool references, and essential service data.
Engine:
Detailed information on engine disassembly, assembly, adjustments, and troubleshooting for all relevant engine configurations.
Transmission:
Coverage of transmission removal, installation, inspection, and repair procedures.
Electrical System:
Wiring diagrams, troubleshooting, component testing, and repair for the vehicle's electrical systems.
Fuel System:
Information on fuel tank, lines, carburetor (likely Amal), and fuel delivery system maintenance and repair.
Brakes:
Maintenance, adjustment, and repair of the braking system (likely drum brakes for this era).
Suspension And Steering:
Details on front forks, rear suspension, steering components, and their maintenance and repair.
Frame And Bodywork:
Information on frame inspection, body panel removal/installation, and associated repairs.
Maintenance:
Routine maintenance tasks, lubrication points, periodic checks, and adjustments.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common issues.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Adjustments:
Detailed procedures for all necessary adjustments, including ignition timing, carburetion, and clutch.
Special Tools:
References to specific service tool numbers and their usage where applicable.
Assembly Disassembly:
Comprehensive step-by-step explanations for all installation, removal, disassembly, and assembly procedures.
Wear Limits:
Provides reference to wear limits for various components to ensure proper function and longevity.
Troubleshooting Diagnostics:
Covers diagnosis and testing procedures for identifying and resolving faults.
Depth:
Comprehensive, suitable for both professional mechanics and experienced DIY enthusiasts.
Diagrams:
Features detailed illustrations, exploded diagrams, drawings, and photos to guide repair procedures.
Specifications:
Includes service data, special notes, important points, precautions, factory specifications, and allowable limits.
Torque Values:
Includes specific torque values for threaded connections during assembly and installation.
Construction Function:
Information on the construction and function of systems and components is included to aid understanding before servicing.
Engine Type:
Likely a single-cylinder, four-stroke OHV engine.
Displacement:
Commonly around 350cc (e.g., G2 models).
Horsepower Range:
Approximately 18-22 bhp (typical for the era and displacement).
Torque Specs:
Detailed torque specifications for critical engine fasteners will be present.
Carburetor:
Likely equipped with an Amal carburetor; manual will detail tuning and maintenance.
Fuel Type:
Standard leaded gasoline, typical for the period.
Routine Maintenance:
The manual will detail recommended intervals for oil changes, chain lubrication, spark plug checks, and brake adjustments.
Engine Oil:
Specification for suitable engine oil viscosity and type (e.g., SAE 20W-50 or similar).
Gearbox Oil:
Recommendations for gearbox lubricant type and quantity.
Fork Oil:
Specifications for fork oil viscosity and fill levels.
Common Wear Items:
Information likely includes guidance on common wear items such as clutch plates, brake linings, cables, and piston rings.
Electrical Trouble:
Troubleshooting tips for typical electrical issues of the era, such as charging system faults or ignition problems.
Engine Performa:
Guidance on maintaining optimal engine performance through regular tuning and component checks.
Manufacturer:
Matchless Motorcycles, a historic British motorcycle manufacturer known for quality and performance.
G2 Series:
The G2 series represented a popular line of lightweight to mid-weight motorcycles for Matchless, evolving through various iterations during its production run.
Manufacturing Era:
The 1958-1964 period reflects the latter half of the G2's production, encompassing significant updates and refinements.
