Matchless Lightweight 350 cc 1958-1964 Service Repair Manual

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🏷️ Basic Information Identification Make: Matchless Model: Lightweight 350 Codes Model Years Covered: 1958, 1959, 1960, 1961, 1962, 1963, 1964 👋 Introduction Market Position Target Audience: Mechanics and DIY enthusiasts...

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类型: Motorcycle

斯库: 200786

标签: 1958 1959 1960 1961 1962 1963 1964 Lightweight 350 cc Lightweight Models Matchless Motorcycle Motorcycles

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Matchless

Model:

Lightweight 350

Codes

Model Years Covered:

1958, 1959, 1960, 1961, 1962, 1963, 1964

👋 Introduction

Market Position

Target Audience:

Mechanics and DIY enthusiasts for the Matchless Lightweight 350cc motorcycle.

Competitive Analysis

Value Proposition:

Provides comprehensive, step-by-step repair information for a classic motorcycle, enabling owners to maintain and repair their own vehicles, saving on professional service costs.

Key Features

Accessibility:

Instant download facilitates immediate access to repair information.

Completeness:

Stated as 100% complete and intact, ensuring no missing information.

📋 Manual Details

Coverage Areas

Manual Coverage:

Comprehensive service and repair for Matchless Lightweight 350cc models from 1958-1964.

Page Count

Page Count:

Manual Type

Manual Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Service:

Detailed procedures for engine disassembly, assembly, inspection, and repair, including cylinder head, pistons, crankshaft, camshaft, valves, and lubrication system.

Fuel System Service:

Covers carburetor adjustment and overhaul, fuel tank, fuel lines, and fuel filters.

Ignition System Service:

Information on spark plugs, ignition timing, magneto, and coil.

Transmission Service:

Procedures for gearbox disassembly, assembly, inspection, and adjustment, including gear selection and lubrication.

Clutch Service:

Details on clutch operation, adjustment, and replacement.

Suspension Service:

Front fork (telescopic) overhaul, rear suspension adjustment and components, including shock absorbers and springs.

Braking System Service:

Drum brake adjustment, lining inspection, and hydraulic system (if applicable to specific variants).

Wheel And Tire Service:

Spoke wheel maintenance, bearing inspection, and tire pressure recommendations.

Electrical System Service:

Wiring diagrams, lighting system, horn, and battery maintenance.

Frame And Bodywork Service:

Frame inspection, mudguard, seat, and handlebar mounting and adjustment.

Procedures Included

Routine Maintenance:

Covers oil changes, filter replacement, chain adjustment, and general lubrication.

Troubleshooting Guide:

Diagnostic procedures for common operational problems and their solutions.

Removal And Installation:

Step-by-step guides for removing and installing major components and sub-assemblies.

Disassembly And Assembly:

Detailed instructions for taking apart and putting back together all vehicle systems.

Adjustment Procedures:

Precise instructions for setting engine idle, ignition timing, clutch, brakes, and suspension.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic adjustments to full engine rebuilds and component overhauls.

Diagrams And Illustrations:

Features detailed pictorial diagrams, exploded views, drawings, and photographs to guide repairs.

Service Data And Specifications:

Includes critical service data, specifications, wear limits, and tightening torques.

Special Tool References:

Identifies and illustrates necessary special service tools required for specific operations.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Yes, all pages are printable.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Software Requirements

Software Requirement:

Adobe Reader

Compatibility

Operating Systems:

Windows, Mac, Linux OS

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke (common for Matchless 350cc models of this era).

Engine Displacement:

350 cc (approximately)

Engine Cooling:

Air-cooled

Performance

Horsepower Range:

Estimated 18-22 bhp (typical for this displacement and era).

Torque Specifications:

Refer to manual for specific torque values for critical engine components.

Fuel System

Carburetion:

Likely Amal carburetor, specific model to be detailed in the manual.

🔧 Transmission

Standard

Transmission Type:

Manual gearbox (likely 4-speed or 5-speed).

Optional

Optional Transmission:

N/A (Typically no optional transmissions offered for this model).

Features

Clutch Type:

Wet multi-plate clutch (standard for motorcycles of this type).

📐 Dimensions

Exterior

Wheelbase:

Refer to manual for exact specifications; typically around 54-56 inches for this class of motorcycle.

Weights

Dry Weight:

Estimated 300-350 lbs (dry weight varies with equipment).

🛡️ Safety Features

Ratings

Safety Standards:

Manual emphasizes safe operation, use of correct tools, and adherence to procedures, including DANGER, CAUTION, and NOTE warnings.

Active Features

Braking System Type:

Drum brakes front and rear (typical for the era).

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (No electronic infotainment systems on this vintage motorcycle).

Driver Assistance

Assistance Features:

N/A (No electronic driver assistance features).

Connectivity

Connectivity Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Periodic Maintenance Chart:

Manual provides a periodic maintenance chart for recommended service intervals.

Fluid Specifications

Engine Oil Type:

Specified in the manual; typically SAE 20W/50 or similar for classic British motorcycles.

Transmission Oil Type:

Specified in the manual; often gear oil or specific motorcycle gearbox oil.

Brake Fluid Type:

If hydraulic brakes are fitted, specific DOT fluid type will be listed; otherwise, mechanical brake cable lubrication.

Known Issues

Common Wear Items:

The manual implicitly addresses wear by providing wear limits and replacement procedures for components like piston rings, valve guides, clutch plates, and brake linings.

Maintenance Philosophy

Preventative Maintenance:

Emphasizes adhering to service schedules and rectifying problems promptly for maximum longevity and reliability.

Parts Recommendation

Genuine Parts:

Recommends using genuine Matchless parts for optimal performance and reliability.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

British motorcycle manufacturer known for quality and performance.

Model Evolution

Model Significance:

The Lightweight 350cc series represented a popular and reliable range for everyday use and sport touring in the post-war era.

Production

Production Period:

1958-1964 covered by this manual.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Matchless motorcycles from this era are regarded as reliable and well-engineered classics within the vintage motorcycle community.