Engine Systems:
Detailed diagnosis, repair, overhaul procedures for 3.8L and 4.2L XK inline-6 engines, and 5.3L Jaguar V12 engine. Includes cylinder head, block, crankshaft, camshafts, pistons, connecting rods, timing gear/chain, lubrication system (oil pump, filter, passages), and engine management (carburetor/injection systems depending on specific series/options).
Fuel System:
Carburetor (SU, Zenith-Stromberg) and fuel injection (Bosch D-Jetronic for some later models) systems, fuel pump, fuel filter, fuel lines, fuel tank, and evaporative emissions controls.
Cooling System:
Radiator, fan (mechanical/electric), water pump, thermostat, hoses, coolant types, and heater core.
Clutch:
Single dry plate clutch, diaphragm or coil spring pressure plate, clutch fork, release bearing, hydraulic actuation system (master and slave cylinders), and flywheel.
Transmission Manual:
Moss four-speed synchromesh gearbox (Series 1), Jaguar constant mesh gearbox (later Series 1/Series 2), and availability of automatic transmissions (e.g., Borg-Warner).
Transmission Automatic:
Service and repair for optional automatic transmissions, including fluid types, band adjustments, and torque converter service.
Drivetrain:
Propeller shaft (universal joints, center bearing), differential ( Salisbury type for performance models), half-shafts, and rear hub bearings.
Steering:
Worm and roller steering gear or rack and pinion (depending on series), steering column, linkage components, power steering system (Adwest Varamatic or Lucas, if equipped), fluid specifications, and pump.
Suspension:
Front independent suspension (transverse wishbones, coil springs, telescopic dampers), rear independent suspension (trailing links, radius arms, inboard disc brakes on some Series 1 variants, coil springs, telescopic dampers), anti-roll bars, and bush replacement procedures.
Brake System:
Girling disc brakes (all wheels, inboard rear on some), brake fluid specifications (DOT 3/4), master cylinders, brake boosters (Girling or Lockheed), calipers, pads, rotors, lines, and parking brake system.
Electrical System:
Wiring diagrams for all series, generator/alternator charging system, battery specifications, starter motor, ignition system (coil, distributor, points, condenser, electronic ignition options), lighting (headlights, tail lights, indicators), instrumentation, wipers, horn, and fuse box layout.
Bodywork:
Body panel alignment, door mechanisms, latches, hinges, glass replacement, trim, seals, and underbody protection.
HVAC:
Heating system operation and repair, air conditioning system (if factory-fitted), refrigerant types (R12 for original systems), compressor, condenser, evaporator, and controls.
Instruments Gauges:
Speedometer, tachometer, fuel gauge, oil pressure gauge, water temperature gauge, voltmeter, ammeter (depending on series), and dashboard illumination.
Special Tools:
Identification and usage of specialized Jaguar factory tools for engine, transmission, suspension, and bodywork repairs.
Maintenance Procedures:
Routine servicing, oil changes, filter replacements, lubrication points, spark plug replacement, ignition timing adjustment, carburetor tuning, fluid level checks, brake bleeding, and general inspection schedules.
Repair Procedures:
Detailed step-by-step instructions for component removal, overhaul, and reinstallation for all major mechanical and electrical systems. Includes engine rebuilds, transmission repair, brake system overhaul, suspension component replacement, and electrical fault diagnosis.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common issues related to engine performance, fuel delivery, ignition, cooling, braking, and electrical systems.
Diagnostics:
Guidance on identifying and rectifying mechanical and electrical faults, including electrical circuit testing and interpretation of symptoms.
Torque Specifications:
Comprehensive torque settings for critical fasteners across all major assemblies (engine, chassis, suspension, wheels).
Depth Of Coverage:
Comprehensive workshop manual covering everything from basic maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Capability:
Detailed diagnostic procedures and troubleshooting trees for identifying and resolving complex mechanical and electrical faults.
Component Overhaul:
In-depth instructions for the complete overhaul of major components, including engine block machining, crankshaft grinding, valve seat replacement, gearbox rebuild, and brake caliper servicing.
Oil Change Interval:
Typically every 3,000-5,000 miles or annually. Specific oil viscosity and type detailed in manual.
Tune Up Interval:
Spark plugs, points, and condenser (if applicable) typically every 6,000-10,000 miles. Carburetor adjustment and ignition timing checks during tune-ups.
Grease Points Lubrication:
Regular lubrication of suspension pivots, U-joints, and steering components as per manual, often with chassis grease.
Engine Oil Specification:
API SG or higher; Viscosity: 20W-50 or 10W-40 depending on climate and engine condition. Refer to manual for exact recommendations and oil capacity.
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Check manual for Jaguar-approved coolant type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Regular flushing recommended to prevent moisture contamination.
Differential Fluid Specification:
Hypoid gear oil, API GL-5, SAE 90 or 80W-90. Capacity typically around 2.5 pints for Salisbury rear axle.
Rust And Corrosion:
Common areas for rust include floor pans, sills, wheel arches, and around the windscreen.
Engine Overheating:
Can occur due to inefficient cooling systems (clogged radiators, worn water pumps, inefficient fans). V12 engines can be particularly sensitive.
Carburetor Issues:
SU and Zenith-Stromberg carburetors require regular tuning and adjustment for optimal performance. Leaking diaphragms or worn jets are common.
Electrical Gremlins:
Aging wiring harnesses, Lucas components ('Prince of Darkness'), and contact points can lead to intermittent electrical issues.
Suspension Wear:
Worn bushings, kingpins, and ball joints can affect handling and alignment.
Jaguar Motorsport Legacy:
Jaguar's success in motorsport, particularly with the C-Type and D-Type at Le Mans, heavily influenced the E-Type's design and engineering, bringing race-bred technology to a road car.
Series 1:
Launched in 1961 with the 3.8L XK engine. Characterized by its iconic covered headlights (up to 1967), open-top (OTS), fixed-head coupe (FHC), and 2+2 coupe body styles.
Series 1.5:
Transitional period (1967-1968) with open headlights and minor engine/chassis updates, bridging Series 1 and 2.
Series 2:
Introduced in 1968 with safety and emissions regulations in mind. Featured open headlights, revised bumpers, improved cooling, updated interior, and the 4.2L XK engine as standard. Offered OTS, FHC, and 2+2 variants.
Series 3:
Launched in 1971, exclusively featuring the 5.3L V12 engine. Longer wheelbase across all body styles (OTS and 2+2). Distinctive grille, flared wheel arches, and wire wheels as standard. Offered OTS and 2+2 body styles.
Production Locations:
Coventry, England, UK.
Total Production Numbers:
Approximately 72,500 E-Types produced across all series and body styles.