Austin Mini Countryman 1964 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1964 Codes Model Code: BMC ADO19 👋 Introduction Market Position Positioning: A professional-grade repair manual designed for enthusiasts and mechanics...

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类型: Car

斯库: 451745

标签: 1964 Austin Car Cars Countryman Mini Mini Countryman

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Austin

Model:

Mini Countryman

Year:

Codes

Model Code:

BMC ADO19

👋 Introduction

Market Position

Positioning:

A professional-grade repair manual designed for enthusiasts and mechanics to maintain and restore the classic Austin Mini Countryman.

Competitive Analysis

Advantage:

Provides the same comprehensive information used by local service/repair shops, ensuring accuracy and completeness comparable to original factory manuals.

Key Features

Content Source:

Written by the manufacturers (Austin/BMC), ensuring authenticity and accuracy.

Visual Aids:

Includes hundreds of pages of diagrams, detailed illustrations, drawings, and photos to guide repair procedures.

Cost Saving:

Empowers owners to perform their own repairs, potentially saving hundreds or thousands of dollars in labor costs.

Accessibility:

Digital PDF format allows for instant download, easy printing of specific sections, and accessibility across multiple devices.

📋 Manual Details

Coverage Areas

Full Model Range:

All Models/Engines/Trim/Transmissions Types

Page Count

Estimated Pages:

Hundreds of pages (specific count not provided, but described as comprehensive)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Comprehensive engine overhaul, tuning, and component repair.

Transmission Service Repair:

Detailed procedures for manual transmission overhaul and repair, including clutch system.

Brake System:

Service and repair of hydraulic braking system, including master cylinder, wheel cylinders, brake lines, and shoes/pads.

Wiring Diagram:

Detailed electrical wiring diagrams for all vehicle systems.

Electrical System:

Diagnosis, repair, and maintenance of all electrical components including lighting, ignition, starting, charging, and accessories.

Suspension:

Service and repair of front and rear suspension components, including hydrolastic fluid replenishment and damper servicing.

Steering:

Repair and adjustment of steering box, linkage, and column.

Cooling System:

Maintenance and repair of radiator, thermostat, water pump, and hoses.

Fuel System:

Service and repair of carburettor(s), fuel pump, fuel lines, and tank.

Chassis Body:

Repair, adjustment, and maintenance of body panels, frame, and structural components.

Interior:

Information on trim, seating, dashboard, and interior fittings.

Differential Drive:

Service and maintenance of the final drive and differential unit.

Axle:

Maintenance and repair of front and rear axles.

General Maintenance:

Routine servicing and preventative maintenance procedures.

Troubleshooting:

Diagnostic guides and problem-solving procedures for common issues.

Periodic Lubrication:

Detailed lubrication points and schedules.

Emission System:

Information pertaining to emission control systems relevant to the era.

Heater Air Conditioning:

Service and repair of the vehicle's heating system (Air Conditioning was typically a rare, dealer-fit option or absent in this era).

Engine Control System:

Covers the mechanical aspects of engine control (carburetion, ignition timing).

Restraint System:

Information on seat belts and other safety features of the era.

Procedures Included

Repair Procedures:

Step-by-step repair instructions with detailed substeps, notes, cautions, and warnings.

Disassembly Assembly:

Comprehensive instructions for dismantling and reassembling all major vehicle components.

Cleaning Reinstalling:

Guidance on cleaning and correctly reinstalling parts.

Technical Depth

Depth:

Professional Technician Level - Covers diagnostics, repair, and maintenance for all systems.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Zoom Capability:

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Format)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder (OHV)

Engine Displacement Cc:

998cc (for common variants, though 848cc also existed)

Bore X Stroke Mm:

Approx. 64.1mm x 76.2mm (for 998cc)

Performance

Horsepower Bhp:

Approximately 38-40 bhp (for 848cc), 44-48 bhp (for 998cc) at circa 5000 rpm. Specific variants may differ.

Torque Lb-Ft:

Approximately 55-60 lb-ft (for 998cc) at circa 2500 rpm. Specific variants may differ.

Fuel System

Carburetion:

Single SU (e.g., HS2) or Zenith/Stromberg carburetor. Specific type depends on engine variant.

Fuel Type:

Leaded Petrol (Historically), 90-98 RON recommended for modern use.

Lubrication

Oil Type Capacity:

SAE 20W-50 API SF or higher. Capacity approx. 3.5 liters (including filter).

🔧 Transmission

Standard

Transmission Type:

4-speed Manual Transaxle (Integrated with final drive)

Optional

Optional Transmission:

None typically offered for this model year and variant.

Features

Gear Ratios:

Specific gear ratios are detailed within the manual, covering all gears and final drive.

Fluid Specifications

Transmission Fluid:

GL4 Gear Oil (e.g., Hypoid Gear Oil SAE 80/90) or specific BMC recommendation.

📐 Dimensions

Exterior

Wheelbase Mm:

2032 mm (80 inches)

Length Mm:

3378 mm (133 inches)

Width Mm:

1422 mm (56 inches)

Height Mm:

1270 mm (50 inches) (approximate, excluding roof rack rails)

Weights

Curb Weight Kg:

Approximately 640-680 kg (depending on engine and equipment).

Gross Vehicle Weight Kg:

Specified in manual, likely around 1000-1100 kg.

Payload Capacity Kg:

Typically around 300-400 kg.

🛡️ Safety Features

Ratings

Crash Test Data:

No formal crash test ratings in the modern sense available for this era of vehicle.

Active Features

Active Safety:

Disc front brakes, drum rear brakes. Dependent on driver skill.

Passive Features

Passive Safety:

Seat belts (often optional or two-point in this era), safety glass.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog radio (optional), heater controls. Primarily mechanical focus.

Driver Assistance

Driver Assistance Features:

None in the modern sense. Focus on direct driver feedback through steering and brakes.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6-12 months, as per manual recommendations.

Grease Points:

Regular greasing of suspension and steering joints (e.g., every 1,000-2,000 miles) is crucial for longevity.

Spark Plug Replacement:

Recommended at intervals specified in the manual, typically every 10,000-15,000 miles, depending on plug type.

Fluid Specifications

Coolant Type:

50/50 mix of Ethylene Glycol Antifreeze and distilled water. Specific antifreeze type recommendations are in the manual.

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid. Ensure consistency and no mixing of types.

Known Issues

Rust Prevalence:

Susceptible to rust in common areas such as wheel arches, sills, floor pans, and boot floor. Regular inspection and treatment are vital.

Hydrolastic System:

The hydrolastic suspension units require periodic fluid level checks and topping up, and can be prone to leaks or diaphragm failure with age.

Carburetor Tuning:

SU carburetors require regular adjustment for optimal performance and fuel economy.

Gearbox Synchromesh:

Synchromesh on early models can be weak, requiring careful gear changes. The manual provides specific guidance on gearbox maintenance.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

British Motor Corporation (BMC), later part of British Leyland.

Model Evolution

Countryman Development:

The Countryman was a variant of the classic Mini, designed by Pininfarina. It featured a longer wheelbase and a distinct estate/wagon body style, offering increased practicality and seating capacity.

Production

Production Period:

The Mini Countryman (and its sibling, the Morris Mini Traveller) was produced from 1960 to 1969. The 1964 model falls within the early to mid-production run.

🏆 Awards & Recognition

Recognitions

Model Recognition:

The classic Mini platform, on which the Countryman is based, is universally recognized as an icon of automotive design and engineering.