Historical Significance:
The 1964 Duo Glide represents a significant evolution in Harley-Davidson's FL line, featuring the iconic Duo-Glide suspension system, and serving as a bridge between the Panhead and the Shovelhead era. This manual is essential for preserving these classic motorcycles.
Manual Value Proposition:
This factory service manual provides the most accurate and complete information for maintaining and repairing the 1964 Duo Glide, offering a crucial advantage over generic aftermarket guides in accuracy and detail.
Diagnostic Focus:
Emphasizes systematic diagnostic procedures, enabling users to pinpoint issues efficiently rather than relying on guesswork.
Technical Accuracy:
Delivers manufacturer-verified technical data, torque specifications, tolerances, and OEM procedures.
Primary Coverage:
Factory Service and Repair
Intended Audience:
Mechanics and DIY enthusiasts
Estimated Pages:
Refer to specific product listing for exact page count. Typical factory service manuals of this era range from 300-600 pages.
Type:
Factory Service Repair Manual
Format:
Print (Paperback or Hardcover)
Engine:
Complete disassembly, assembly, inspection, and repair of the OHV V-twin engine (e.g., Panhead or early Shovelhead engine variants applicable to 1964 models).
Transmission:
Disassembly, assembly, adjustment, and repair of the 4-speed constant mesh transmission.
Clutch:
Service and adjustment of the clutch assembly.
Primary Drive:
Inspection and adjustment of the primary chain drive system.
Frame And Suspension:
Front fork (hydra-glide/duo-glide) disassembly, repair, and adjustment. Rear suspension servicing. Frame inspection and repair procedures.
Brakes:
Front and rear brake system inspection, adjustment, and repair (likely drum brakes for this era).
Electrical System:
Wiring diagrams, ignition system troubleshooting and repair (magneto or battery/coil), lighting system, starter system, generator/alternator (if applicable).
Fuel System:
Carburetor (e.g., Linkert) disassembly, cleaning, adjustment, and repair. Fuel tank and fuel line servicing.
Bodywork And Trim:
Fender removal and installation, seat servicing, fuel tank removal and installation, handlebar servicing.
Routine Maintenance:
Oil changes, lubrication points and schedules, filter replacement, spark plug checks and replacement.
Tune Up Procedures:
Ignition timing, carburetor adjustment, valve clearance adjustment.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues.
Component Rebuilds:
Detailed step-by-step instructions for complete engine, transmission, and carburetor rebuilds.
Installation And Removal:
Procedures for removing and installing major components and sub-assemblies.
Adjustment Procedures:
Precise instructions for adjusting clutch, brakes, ignition timing, and other critical systems.
Depth Of Coverage:
Comprehensive. Covers everything from basic maintenance and adjustments to complete engine and transmission rebuilds, including detailed specifications and tolerances.
Digital Format Notes:
If sold as digital, typically PDF. Ensure clarity on searchability and image quality.
Print Quality:
Typically high quality, designed for workshop use. Includes clear diagrams and photographs.
Binding:
Often spiral-bound or sewn/glued binding for lay-flat use in a workshop environment.
Paper Quality:
Durable paper stock designed to withstand workshop conditions. May include coated pages for resistance to oil and grease.
Engine Type:
Air-cooled, OHV (Overhead Valve), V-twin
Engine Designation:
Typically the Panhead engine (Evo Panhead) or very early Shovelhead designation may appear for 1964 models, check specific VIN range for exact engine.
Displacement:
Primarily 74 cubic inches (1200cc). Some models may have 80 cubic inches (1310cc) variants.
Horsepower Estimate:
Approx. 50-55 HP (varies by specific engine configuration and tuning).
Torque Estimate:
Approx. 65-70 ft-lbs (varies).
Carburetor:
Typically Linkert M-series carburetor (e.g., M74B, M74A).
Fuel Type:
Unleaded gasoline (higher octane recommended for vintage engines).
Ignition Type:
Battery and coil ignition system or Magneto ignition system depending on specific model variant.
Oil Type:
ZDDP-rich motorcycle-specific oil (e.g., SAE 50 or 20W-50 vintage motorcycle oil).
Oil Capacity:
Approx. 4 quarts (3.8 liters) for engine oil, plus transmission and primary chain case oil.
Wheelbase:
Refer to specific model documentation for precise wheelbase. Typically around 60-63 inches.
Length:
Refer to specific model documentation. Typically around 90-95 inches.
Dry Weight:
Approximately 500-550 lbs (227-250 kg) depending on trim and accessories.
Gross Vehicle Weight Rating:
Not typically specified in the same manner as cars, but refers to safe operating weight.
Safety Ratings:
Motorcycles of this era were not subjected to modern crash testing or rating systems.
Braking System:
Drum brakes front and rear.
Lighting:
Headlight, taillight, brake light, turn signals (if equipped).
Frame Construction:
Steel tube frame.
Suspension Design:
Duo-Glide hydraulic suspension front and rear, offering improved ride comfort over previous models.
Oil Change Interval:
Typically every 1,000 to 2,000 miles (1600 to 3200 km) or annually, depending on usage.
Engine Tune Up Interval:
Recommended every 3,000 to 5,000 miles (4800 to 8000 km) or annually.
Transmission Service:
Transmission oil change recommended every 5,000 to 10,000 miles (8000 to 16000 km).
Engine Oil Viscosity:
SAE 50 or SAE 20W-50 motorcycle specific oil with adequate ZDDP content.
Transmission Oil Specification:
Harley-Davidson 4-speed transmission oil or equivalent.
Primary Chain Case Oil:
Typically SAE 50 or SAE 20W-50 motorcycle specific oil.
Carburetor Issues:
Linkert carburetors can be prone to wear and require meticulous cleaning and adjustment for proper operation.
Oil Leaks:
Common across vintage motorcycles due to aging seals and gaskets.
Electrical Reliability:
Older wiring harnesses and components can degrade over time, leading to electrical gremlins. Proper insulation and connection maintenance are key.
Suspension Wear:
Duo-Glide suspension components (seals, bushings) can wear, affecting ride quality and handling.
Harley Davidson Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling. The FL series represents their flagship large displacement touring motorcycles.
Fl Series Progression:
The Duo Glide is a direct descendant of the Hydra-Glide, introducing dual rear shocks and an improved front fork for enhanced ride quality. It preceded the Shovelhead engine adoption by a few years, though 1964 could be the transition year for some models.
Production Era:
The Duo-Glide model line generally ran from 1958 to 1964, with the 1964 model being the final iteration before the introduction of the Shovelhead engine.
Model Recognition:
The Harley-Davidson Duo Glide is widely recognized as a cornerstone of American motorcycle history, celebrated for its blend of power, comfort, and iconic styling.
Vintage Motorcycle Appreciation:
Highly regarded by collectors and enthusiasts for its historical significance and classic V-twin performance.
Manual Certification:
This is a Factory Service Manual, directly produced by the manufacturer or under their authority, implying the highest level of accuracy and completeness for its intended purpose.