🏷️ Basic Information

Make:

Fiat

Model:

125p

Production Years:

1967-1991

Market Name Variant:

Polski Fiat 125p

Platform Code:

Zastava 125p (based on Fiat 125)

👋 Introduction

Target Audience:

Owners with basic mechanical skills and independent auto service professionals.

Value Proposition:

Provides the same specifications and procedures as authorized dealer service departments, empowering owners and saving costs on repairs.

Download Type:

Instant Download upon payment, eliminating shipping costs and delays.

Compatibility:

Viewable on PC, Mac, and various devices including phones and e-readers (like Kindle).

Usability:

Printable pages allow for clean, oil-stain-free reference, preserving the digital copy.

📋 Manual Details

Coverage Areas:

Engine, Transmission, Chassis, Body, Wiring, Fuel System, Emission Control, Induction, Mechanical Systems, Control Systems, Differentials, Steering, Suspension, Brakes, ABS, General Information, Troubleshooting, Diagnostics, Full Specifications, Torque Settings, Service Work

Page Count:

Unknown (PDF format implies variable, but comprehensive)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine Service and Overhauling, Induction, Fuel System, Emission Control, Engine Mechanical Components

Drivetrain Systems:

Transmission, Differentials, Clutch, Driveshafts

Chassis Systems:

Chassis, Steering, Suspension, Brakes, Wheels, Tires

Electrical Systems:

Wiring Diagrams, Electrical Components, Lighting, Ignition System

Bodywork Systems:

Body Repair and Maintenance

Diagnostic Procedures:

Troubleshooting and Diagnostics, Fault Symptom Diagnosis, Component Testing Techniques

Repair Procedures:

Engine Overhauling, Transmission Rebuilding, Brake System Repair, Suspension Component Replacement, Body Panel Repair

Maintenance Procedures:

Routine Service Work, Fluid Changes, Lubrication, Inspection Schedules

Technical Guidance:

Wiring Diagram Tracing, Terminal Pin Connections, Expected Readings, Engine Management System Analysis, Mechanic Guidance, Post-Repair Verification

Depth Of Coverage:

Comprehensive, covering basic maintenance to advanced engine overhauling and diagnostics, suitable for both owners and independent professionals.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

Printable (allows users to print individual pages for clean reference)

Binding Type:

Digital (Instant Download, no physical binding)

Paper Type:

N/A (Digital file)

⚙️ Engine Specifications

Engine Displacement:

1.3 Liters (1295 cc) and 1.5 Liters (1481 cc)

Engine Type:

Inline-4 Cylinder, Overhead Valve (OHV)

Horsepower Range:

Approx. 60-75 HP (depending on variant and tuning)

Torque Range:

Approx. 90-110 Nm (depending on variant and tuning)

Fuel Delivery:

Carbureted (typically single or twin Zenith/Weber carburetors)

Ignition System:

Distributor-based Ignition System

Cooling Method:

Water-cooled

Oil Type Specification:

API SG or SH, SAE 15W-40 or 20W-50 (refer to manual for exact specification based on climate)

Emission System Details:

Manual covers emission control systems relevant to the production era, potentially including early catalytic converters or air injection systems depending on market.

🔧 Transmission

Transmission Type:

4-speed or 5-speed Manual Transmission

Optional Transmission:

3-speed Automatic Transmission (less common)

Clutch Type:

Dry Single Plate Clutch

Transmission Fluid Spec:

GL-4 Hypoid Gear Oil, SAE 75W-90 or 80W-90 (refer to manual for specific recommendation)

Differential Type:

Rear Wheel Drive with Open Differential

📐 Dimensions

Body Style:

4-door Sedan, 5-door Station Wagon (Kombi), 2-door Coupe (less common)

Wheelbase:

Approx. 2743 mm (108 inches)

Length:

Approx. 4490 mm (176.8 inches)

Width:

Approx. 1670 mm (65.7 inches)

Height:

Approx. 1450 mm (57.1 inches)

Curb Weight:

Approx. 1100-1200 kg (2425-2645 lbs)

Gross Vehicle Weight:

Approx. 1500-1600 kg (3300-3530 lbs)

Wheel Bolt Pattern:

4x114.3 mm (4x4.5 inch)

Standard Tire Size:

175 R13 or 185/70 R13 (refer to manual for specific fitments)

🛡️ Safety Features

Safety Ratings:

N/A (Vehicle manufactured before widespread standardized safety rating systems)

Active Safety Features:

Disc brakes (front), Drum brakes (rear), Dual circuit braking system

Passive Safety Features:

Seat belts (front standard, rear optional depending on year/market), Padded dashboard, Collapsible steering column

💡 Technology Features

Infotainment System:

Basic analog radio (AM/FM), potentially with cassette player in later models. No advanced features.

Driver Assistance Features:

None (vehicle predates modern driver assistance systems).

Connectivity Features:

None.

Headlight Type:

Halogen or sealed beam headlights (depending on year/market).

🔧 Maintenance

Oil Change Interval:

Every 5,000-7,500 km or 6 months (refer to manual for precise interval based on usage).

Spark Plug Replacement:

Every 15,000-20,000 km.

Timing Belt Replacement:

N/A (Belt-driven OHC engines, likely chain-driven OHV in 125p variants. Refer to manual for specific timing chain inspection/replacement).

Coolant Type:

Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio). Refer to manual for specific additive packages.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

N/A (Manual steering system)

Common Wear Items:

Carburetor tuning, ignition system components (points, condenser, spark plugs), suspension bushings, brake wear items, exhaust system corrosion.

Body Corrosion:

Prone to rust, especially in wheel wells, sills, and door bottoms, typical for vehicles of this era and origin.

Engine Oil Leaks:

Potential for leaks from valve cover gasket, oil pan gasket, and crankshaft seals.

Electrical Issues:

Older wiring looms can degrade, leading to intermittent electrical faults.

📚 Vehicle History

Manufacturer Origin:

Poland (licensed production from Italy's Fiat)

Development Basis:

Based on the Italian Fiat 125, but heavily modified and adapted for Polish production and road conditions.

Key Modifications From Fiat 125:

Durable chassis, reinforced suspension, different engine options (derived from Fiat 132), and often simpler interior trim.

Production Location:

Fabryka Samochodów Osobowych (FSO), Warsaw, Poland

Production Volume:

Over 1.4 million units produced, making it one of Poland's most iconic vehicles.

🏆 Awards & Recognition

Model Recognition:

Considered a symbol of Polish automotive industry and a robust, reliable workhorse for its time. Highly regarded by enthusiasts and owners for its simplicity and maintainability.

Reliability Perception:

Generally perceived as reliable with proper maintenance, though susceptible to the common issues of older vehicles. Availability of parts can vary.