Model:
New Class 1502, 1602, 1802, 2002, 2002A, 2002 Ti, 2002tii
Model Code:
Often referred to collectively as the '02 Series' or 'New Class'
Generation Name:
BMW New Class Sedan
Generation Years:
1962-1972 (New Class platform), with the 02 Series being a direct evolution and successor.
Chassis Codes:
Various depending on model, e.g., E10 for 1602/1802/2002
Engine Codes:
M10 series engines
Market Segment:
Compact/sporty executive sedan, pioneering BMW's successful modern lineup.
Competitors:
Ford Escort, Opel Kadett, Fiat 128, Alfa Romeo Giulia, Mercedes-Benz 200/220 ('Stroke Eight' series).
Key Attributes:
Affordable sporty driving, reliable engineering, compact size, rear-wheel drive dynamics, excellent build quality for its era, significant performance in 2002 models, particularly the tii.
Significance:
The 02 Series, including the 2002, is widely credited with establishing BMW's reputation for producing sporting sedans and saving the company during a period of financial difficulty. It laid the groundwork for future iconic BMW models.
Coverage Area Summary:
Comprehensive coverage for BMW New Class 02 Series models (1502, 1602, 1802, 2002, 2002A, 2002 Ti, 2002tii) from 1968 to 1976.
Page Count Estimate:
Estimated 1000+ pages (typical for comprehensive workshop manuals of this era, although specific page count not provided, 399MB implies significant content)
Manual Type:
Workshop Service Repair Manual
Language:
English (typical for workshop manuals sold internationally, original may vary)
Format:
Digital (likely PDF, based on file size and common delivery method for such manuals)
Systems:
Engine mechanicals (including M10 variants), fuel injection systems (for tii models), carburation, cooling system, exhaust system, ignition system, clutch, manual transmission, automatic transmission (if applicable to specific models), driveline, front suspension, rear suspension, steering system, braking system (disc and drum), electrical system (charging, starting, lighting, instrumentation, wiring diagrams), bodywork, interior trim, heating and ventilation, troubleshooting, diagnostics, routine maintenance, adjustments, and specifications.
Procedures:
Engine overhaul, cylinder head repair, piston and connecting rod installation, crankshaft and bearing replacement, timing chain service, fuel pump repair, carburetor rebuilding (e.g., Solex, Zenith), Kugelfischer fuel injection system servicing (for tii), radiator and water pump replacement, exhaust system repair, ignition timing adjustment, spark plug replacement, clutch inspection and replacement, transmission removal and installation, differential service, wheel bearing replacement, shock absorber and strut replacement, steering linkage repair, brake pad and shoe replacement, brake caliper and wheel cylinder servicing, brake fluid flush, starter motor testing and replacement, alternator service, battery maintenance, interior and exterior lighting troubleshooting, wiring harness repair, body panel alignment, trim component removal and installation, heating system repair, diagnostic fault finding procedures, component testing, and torque specifications for all major fasteners.
Depth:
Comprehensive. Covers from routine maintenance and adjustments to complete engine rebuilds, transmission overhauls, and detailed electrical system troubleshooting. Expected to include detailed disassembly, inspection, repair, and reassembly instructions with necessary specifications and tolerances.
File Format Details:
Digital file, likely PDF. High resolution scan of an original workshop manual, potentially with searchable text capabilities depending on the OCR quality.
Print Quality Notes:
As it's a digital reproduction, print quality will depend on the source scan. Expect clear diagrams and text, suitable for home printing or digital viewing.
Binding Type Irrelevant:
N/A (Digital format)
Paper Type Irrelevant:
N/A (Digital format)
Displacement Liters:
1.5L (M10 variant)
Displacement Liters:
1.6L (M10 variant)
Displacement Liters:
1.8L (M10 variant)
Displacement Liters:
2.0L (M10 variant)
Displacement Liters:
2.0L (M10 variant with Kugelfischer fuel injection)
Horsepower Hp:
Approx. 100-101 hp (SAE gross)
Horsepower Hp:
Approx. 130 hp (SAE gross)
Torque Lb Ft:
Approx. 121 lb-ft (SAE gross)
Configuration:
Inline-four cylinder, SOHC
Fuel Delivery:
Carbureted (e.g., Solex 40 DDHF for 2002) or Mechanical Fuel Injection (Kugelfischer P Schumacher for 2002tii).
Block Material:
Cast iron
Head Material:
Aluminum alloy
Type:
3-speed ZF automatic (available on most models, especially 2002).
Type:
Single dry plate, hydraulically operated.
Manual Typical:
Varies by model, but typically around 3.60 or 3.40:1 for first gear in manual models.
Safety Ratings Era:
No formal crash test ratings as per modern standards (e.g., NHTSA, Euro NCAP) exist for vehicles of this era. However, generally considered well-built for its time.
Active Safety:
Four-wheel disc brakes (standard on 2002tii, optional or front discs on others), independent front suspension, limited-slip differential (optional on 2002, standard on some performance variants).
Passive Safety:
Padded dashboard and steering wheel rim, safety glass, robust body structure, seat belts (often lap belts in the front, lap or three-point in the rear, depending on option and market).
Infotainment System:
Basic in-dash radio with AM/FM and possibly cassette player. Mechanical controls for heating and ventilation.
Driver Assistance Features:
None by modern definition. Focus on driver control and mechanical feedback.
Connectivity Features:
N/A. Designed before integrated electronic connectivity was a concept.
Headlight Type:
Halogen headlights (likely sealed beam or replaceable bulb units depending on market and year).
Service Intervals General
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions and oil type used.
Tune Up Interval:
Spark plugs, points, and condenser every 10,000-15,000 miles (16,000-24,000 km); carburetor/fuel injection adjustments as needed.
Engine Oil Viscosity:
Typically 20W-50 or 10W-40 depending on climate and oil formulation (check manual for precise recommendations).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
Hypoid gear oil, SAE 90 (GL-4 specification).
Transmission Fluid Automatic:
Dexron-III or equivalent ATF.
Common Wear Items:
Rust (especially around wheel arches, rocker panels, battery tray, floor pans), aging rubber components (hoses, bushings, seals), cooling system leaks, fuel delivery issues (carburetor or Kugelfischer), clutch wear, brake component wear, electrical connection corrosion.
Engine Specific:
Valve guide wear, potential oil consumption with high mileage, timing chain stretch, cooling system efficiency can degrade with age.
Maintenance Part Numbers Example
Oil Filter Part Number:
Mann-Filter W94/1 or equivalent (generic examples, specific P/N should be verified).
Brand Focus:
BMW (Bayerische Motoren Werke AG) historically focused on aircraft engines, then motorcycles, before venturing into automobiles with a focus on sporting character and engineering excellence.
Evolution Path:
Evolved from the original BMW 'New Class' sedans (like the 1500, 1600, 1800, 2000) introduced in 1962. The 02 Series (1602, 1802, 2002) were sportier, more compact versions based on the same platform architecture, launched in 1966.
Production Period:
1968-1976 (for the 02 Series models covered by this manual).
Manufacturing Base:
Munich, Germany.
Units Produced 02 Series:
Over 850,000 units across all 02 Series variants.
Automotive Journalism Awards:
While not a recipient of formal 'Car of the Year' awards in the way modern cars are, the 2002 was consistently praised by automotive press for its driving dynamics, performance, and value, establishing BMW's 'Ultimate Driving Machine' reputation.
Performance Reviews:
Widely lauded for its go-kart like handling, responsive steering, and spirited acceleration, particularly the 2002tii.
Industry Standard Compliance:
Manufactured to German and international automotive standards of the era.
