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Mazda RX2 1970-1978 All Service Manual Repair

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Mazda Model: RX-2 Model Code: S102A (Coupe/Sedan) Generation Generation Designation: First Generation Codes Chassis Codes: S102A Engine Codes: 10A 👋 Introduction Market Position Market Segment:...
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Mazda RX2 1970-1978 All Service Manual RepairMazda RX2 1970-1978 All Service Manual RepairMazda RX2 1970-1978 All Service Manual RepairMazda RX2 1970-1978 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2
Model Code:
S102A (Coupe/Sedan)
Generation
Generation Designation:
First Generation
Codes
Chassis Codes:
S102A
Engine Codes:
10A
👋 Introduction
Market Position
Market Segment:
Compact sports sedan/coupe, targeting a more performance-oriented buyer than typical mainstream sedans of the era.
Unique Selling Proposition:
Wankel rotary engine offering smooth power delivery and a distinctive engine note, coupled with Mazda's characteristic sporty handling.
Competitive Analysis
Key Competitors:
Toyota Corolla Levin/Sprinter Trueno, Datsun Sunny/1200, Honda Civic (later in the period), European compact sports cars.
Key Features Vehicle
Rotary Engine Advantage:
Compact size, fewer moving parts than piston engines, high power-to-weight ratio, smooth operation.
Styling:
Sleek, sporty coupe and sedan designs, often praised for their European-influenced aesthetics.
Key Features Manual
Manual Value Proposition:
Empowers owners to maintain and repair their classic rotary Mazda, preserving its unique character and value.
📋 Manual Details
Coverage Areas
Years Covered:
1970-1978
Body Styles Covered:
Coupe, Sedan
Regions Covered:
Global (primarily for markets where RX-2 was sold)
Page Count
Estimated Page Count:
Likely extensive, typical service manuals for this era exceed 500 pages.
Manual Type
Manual Type:
Comprehensive Service and Repair Manual
Language
Language:
English (assuming based on product description context)
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Rotary engine (10A) operation, disassembly, assembly, troubleshooting, component specifications, cooling system, lubrication system.
Fuel System:
Carburetor(s) (e.g., Hitachi), fuel pump, fuel lines, fuel tank, emission control systems.
Ignition System:
Distributor, ignition coils, spark plugs, timing specifications, electronic ignition components (if applicable to later models).
Transmission Manual:
Manual gearbox (e.g., 4-speed or 5-speed), clutch operation, disassembly, assembly, fluid specifications.
Transmission Automatic:
Optional automatic transmission (if available), operation, service procedures, fluid specifications.
Drivetrain:
Rear-wheel drive system, driveshaft, differential, axle shafts, wheel bearings.
Suspension:
Front suspension (e.g., independent strut), rear suspension (e.g., leaf springs or live axle), shock absorbers, springs, bushings, alignment specifications.
Steering:
Steering column, steering gear (e.g., recirculating ball), tie rods, power steering system (if equipped), lubrication.
Brakes Front:
Disc brakes (common for this era), brake calipers, pads, rotors, brake lines, master cylinder.
Brakes Rear:
Drum brakes, brake shoes, drums, wheel cylinders, brake lines, master cylinder.
Electrical System Charging:
Alternator, voltage regulator, battery, wiring diagrams for charging circuit.
Electrical System Starting:
Starter motor, starter solenoid, ignition switch, wiring diagrams for starting circuit.
Lighting System:
Headlights, taillights, brake lights, turn signals, interior lights, wiring diagrams.
Instrumentation:
Dashboard instruments, gauges, warning lights, speedometer, tachometer, wiring.
Body Exterior:
Body panel removal/installation, doors, hood, trunk lid, bumpers, glass, seals, trim.
Body Interior:
Seat removal/installation, dashboard removal, interior trim panels, carpeting, headliner.
HVAC:
Heating system, ventilation, defroster, air conditioning (if equipped), blower motor, controls.
Emission Controls:
PCV system, exhaust gas recirculation (EGR), air injection system (if applicable), troubleshooting emission-related issues.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid level checks and top-offs, lubrication points.
Major Engine Repairs:
Engine overhaul, apex seal replacement, rotor housing machining, porting inspection.
Transmission Overhaul:
Disassembly, inspection, repair, and reassembly of manual and automatic transmissions.
Brake System Service:
Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake line bleeding, master cylinder overhaul.
Suspension Component Replacement:
Shock absorber, strut, ball joint, tie rod end, control arm bushing replacement.
Steering System Repair:
Steering gear adjustment and repair, power steering pump and hose replacement.
Electrical Troubleshooting:
Diagnosis and repair of common electrical faults using wiring diagrams.
Body Panel Alignment:
Adjustment of doors, hood, and trunk for proper fit and sealing.
Interior Trim Restoration:
Removal and reinstallation of interior components for cleaning or repair.
Carburetor Adjustment And Rebuild:
Detailed procedures for cleaning, rebuilding, and adjusting the Hitachi carburetors used on the 10A engine.
Rotary Engine Specific Procedures:
Apex seal lubrication, side seal checks, rotor housing lapping (if applicable), intake/exhaust port timing checks.
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Procedures:
Step-by-step troubleshooting guides for various systems, including common symptoms and their causes.
Torque Specifications:
Detailed torque values for critical fasteners throughout the vehicle.
Clearances And Tolerances:
Precise measurements for engine components, bearings, and other critical areas.
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems, color-coded for clarity.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repairs.
📊 Manual Specifications
File Format
File Format:
PDF
PDF Quality:
High-resolution scans suitable for digital viewing and printing.
Searchable Text:
Likely includes OCR (Optical Character Recognition) for text searchability.
Print Quality
Print Suitability:
Printable pages for offline use in a workshop environment.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Wankel Rotary Engine
Engine Code:
10A
Displacement Cc:
491 cc per rotor (total 982 cc equivalent displacement)
Displacement Ci:
60.0 cu in per rotor (total 120.0 cu in equivalent displacement)
Rotor Configuration:
Two-rotor
Performance
Horsepower Hp Ps:
Approximately 110-120 hp (SAE Gross) depending on year and market.
Torque Lb-Ft:
Approximately 120-130 lb-ft (SAE Gross) depending on year and market.
Fuel System
Carburetion:
Twin Hitachi downdraft carburetors (e.g., HMB-32/32)
Fuel Type:
Unleaded gasoline (early models may have been designed for leaded).
Oil Type Recommendation:
Special rotary engine oil (e.g., API SF or SG rated, with specific additive packages to combat apex seal wear).
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed Automatic Transmission (Mazda's own design or potentially sourced)
Features
Clutch Type:
Dry single-plate clutch
Transmission Fluid Type:
API GL-4 gear oil (e.g., SAE 80W-90)
📐 Dimensions
Exterior
Length Mm:
Approx. 4050-4100 mm (Coupe/Sedan)
Width Mm:
Approx. 1600-1620 mm
Height Mm:
Approx. 1350-1380 mm (Coupe), 1390-1410 mm (Sedan)
Wheelbase Mm:
Approx. 2300-2320 mm
Front Track Mm:
Approx. 1300 mm
Rear Track Mm:
Approx. 1290 mm
Weights
Curb Weight Kg:
Approx. 950-1050 kg
Gross Vehicle Weight Rating Kg:
Approx. 1300-1400 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
No official crash test ratings available from modern agencies for this era and model.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Dual-circuit hydraulic system.
Steering Design:
Recirculating ball steering system, often with manual assist.
Passive Features
Seat Belts:
Standard lap belts, optional shoulder belts depending on year and market.
Body Construction:
Unitized body construction with reinforced pillars and doors for the era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with an optional 8-track player or cassette deck.
Speaker Configuration:
Typically two or four speakers.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard feature on most RX-2 models of this era.
Power Steering:
Optional on many models, not standard across the board.
Connectivity
Connectivity Features:
No modern connectivity features (Bluetooth, USB, etc.) are present.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 miles or 3-6 months (Rotary engines require more frequent oil changes and often consume oil by design).
Oil Filter Replacement:
With every oil change.
Spark Plug Check And Replacement:
Check every 15,000 miles, replace as needed (rotary-specific plugs may be required).
Air Filter Cleaning Or Replacement:
Check every 15,000 miles, replace as needed.
Transmission Fluid Change:
Every 20,000-30,000 miles or 2-3 years.
Rear Axle Fluid Change:
Every 20,000-30,000 miles or 2-3 years.
Brake Fluid Flush:
Every 2-3 years to prevent moisture absorption and corrosion.
Fluid Specifications
Engine Oil Capacity Liters:
Approx. 4.5-5.0 liters (including oil injection system, if applicable).
Transmission Fluid Capacity Liters:
Approx. 2.0-2.5 liters (manual), 4.0-4.5 liters (automatic).
Rear Axle Fluid Capacity Liters:
Approx. 1.0-1.3 liters.
Coolant Type:
Ethylene glycol-based antifreeze mixed with water (50/50 ratio).
Known Issues
Apex Seal Wear:
Premature wear or failure of apex seals can lead to loss of compression, rough running, and smoking. Proper maintenance and engine warm-up are crucial.
Carburetor Issues:
Carburetors can be prone to clogging and require regular cleaning and adjustment, especially with fuel quality variations over time.
Rotary Oil Consumption:
Rotary engines inherently consume some oil for lubrication of apex seals; excessive consumption can indicate seal wear.
Thermal Issues:
Rotary engines can be sensitive to overheating. Ensuring the cooling system is in perfect condition is vital.
Electrical Gremlins:
As with many cars of this era, age-related degradation of wiring and components can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneering:
Mazda's commitment to the Wankel rotary engine, starting with the Cosmo Sport and continuing with models like the RX-2, RX-3, RX-4, and RX-7.
Model Evolution
Introduction Year:
1970
Facelifts And Updates:
Minor cosmetic and feature updates throughout its production run, with some grille and trim changes.
Production
Production Years:
1970-1978
Manufacturing Location:
Japan
Sales Performance Context:
While not a global blockbuster, the RX-2 was a significant model in establishing Mazda's performance credentials and showcasing the rotary engine's potential in the compact car segment.
🏆 Awards & Recognition
Recognitions
Rotary Engine Recognition:
The Wankel rotary engine itself has received numerous accolades over its development and production for its innovative design and performance characteristics.
Ratings
Consumer Reports Era:
Reviews from the period often highlighted the RX-2's spirited performance and unique engine, while also noting the learning curve for maintenance and potential for higher running costs compared to piston-engined rivals.
Certifications
Emission Certifications:
Met the emission standards of the respective markets for the years of production, often utilizing early forms of emission control technology.
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