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Mazda RX3 RX-3 1970-1978 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Mazda Model: RX-3 (also referred to as RX3) Chassis Code: AP Series (e.g., AP12, AP13, AP17) Generation Generation Designation: First Generation Production Years: 1971-1978 Codes...
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斯库: 57885
Mazda RX3 RX-3 1970-1978 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-3 (also referred to as RX3)
Chassis Code:
AP Series (e.g., AP12, AP13, AP17)
Generation
Generation Designation:
First Generation
Production Years:
1971-1978
Codes
Engine Code Primary:
12A (Rotary)
👋 Introduction
Market Position
Segment:
Compact Sports Sedan/Coupe (for its era)
Competitive Analysis
Competitors:
Datsun (Nissan) 240Z, Toyota Corolla Levin/Sprinter Trueno, various European compact sports cars.
Key Features
Engine Type:
Unique Rotary (Wankel) engine, offering a distinct driving experience and compact design.
Styling:
Sporty and distinctive design, available in sedan, coupe, and hatchback body styles, appealing to performance enthusiasts.
Handling:
Generally praised for its balanced chassis and agile handling, particularly in coupe form.
📋 Manual Details
Coverage Areas
Covered Years:
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
Page Count
Total Pages:
262
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Rotary engine (12A), including apex seals, rotor housings, eccentric shaft, lubrication, cooling, ignition, fuel delivery.
Transmission:
Manual transmission (4-speed and 5-speed), clutch system, driveshaft, differential.
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake.
Suspension:
Front independent suspension (struts, control arms), rear leaf spring suspension, shock absorbers.
Steering:
Steering box, steering linkage, steering column.
Electrical:
12V electrical system, battery, alternator, starter motor, lighting system, instrumentation, wiring diagrams.
Bodywork:
Chassis construction, body panels, doors, hood, trunk, interior trim, glass, bumpers.
Fuel System:
Fuel tank, fuel lines, carburetor (likely Hitachi or Mikuni variants), fuel pump.
Cooling System:
Radiator, fan, coolant hoses, thermostat, water pump.
Exhaust System:
Exhaust manifolds, pipes, muffler, catalytic converter (depending on market and year).
Procedures Included
Maintenance:
Routine inspections, oil changes, filter replacements, fluid checks, spark plug replacement, ignition timing adjustments.
Troubleshooting:
Diagnostic procedures for engine performance, electrical faults, braking issues, and other common problems.
Repair:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components.
Installation:
Procedures for installing new or replacement parts and components.
Adjustment:
Specific procedures for adjusting clutch, brakes, carburetor, ignition timing, and other systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to detailed engine rebuilds and system overhauls. Includes factory specifications and tolerances.
📊 Manual Specifications
File Format
Quality:
Printable, viewable on multiple OS (Windows, Mac, Linux), requires Adobe Reader.
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Type:
Mazda Rotary (Wankel)
Code:
12A
Configuration:
Two-rotor, naturally aspirated
Displacement Cc:
1146
Displacement Ci:
69.9
Horsepower Hp:
100-125 hp (approximate, varies by market and emissions control)
Torque Lb Ft:
110-130 lb-ft (approximate, varies by market and emissions control)
Performance
Redline Rpm:
7000+ RPM (typical for rotary engines)
Fuel System
Carburetor:
Single or dual barrel carburetor (e.g., Hitachi, Mikuni), depending on model and year.
🔧 Transmission
Standard
Type:
4-speed manual
Optional
Type:
5-speed manual (introduced later in production), 3-speed automatic (less common).
Features
Clutch:
Single dry plate clutch.
📐 Dimensions
Exterior
Body Styles:
2-door Sedan, 2-door Coupe, 3-door Hatchback (often referred to as the RX-3 Wagon or Rotary Coupe).
Wheelbase In:
94.9 (approximate)
Weights
Curb Weight Lbs:
2000-2300 lbs (approximate, varies by body style and equipment)
🛡️ Safety Features
Ratings
Crash Safety Era:
Reflects safety standards of the 1970s; modern crash safety features are absent.
Active Features
Features:
Four-wheel drum brakes (early models), front disc brakes (later/performance models), hydraulic braking system.
Passive Features
Features:
Lap seat belts, padded dashboard (basic).
💡 Technology Features
Infotainment
Features:
Basic AM/FM radio, potentially with an 8-track player option in some markets. Analog gauges for speedometer, tachometer, fuel, temperature, and oil pressure.
Driver Assistance
Features:
None (basic safety systems of the era only).
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 3 months (typical for the era and rotary engines).
Spark Plugs:
Inspect every 10,000-15,000 miles, replace as needed (special long-reach plugs for rotary).
Ignition Timing:
Check and adjust every 10,000-15,000 miles, critical for rotary performance.
Fluid Specifications
Engine Oil Type:
API SE or SF service classification, SAE 20W-50 or 10W-30 recommended depending on climate. Rotary engines require specific lubrication considerations.
Coolant:
Ethylene glycol-based antifreeze mixed with water (50/50 ratio).
Transmission Fluid:
API GL-4 gear oil, SAE 75W-90 or 80W-90.
Brake Fluid:
DOT 3 or DOT 4 glycol-based brake fluid.
Known Issues
Apex Seal Wear:
Primary concern for rotary engines; can lead to loss of compression and power. Requires careful monitoring and potential rebuild.
Carburetor Issues:
Can become gummed up or require frequent adjustments due to age and fuel quality.
Oil Consumption:
Rotary engines inherently consume some oil as part of their lubrication design, but excessive consumption indicates wear.
Rust And Corrosion:
Common issue for vehicles of this age, especially in areas with harsh weather or road salt.
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's commitment to rotary engine technology, starting with the Cosmo and established with the RX-3, a significant step in their rotary lineage.
Model Evolution
Body Style Introduction:
Introduced as a compact family car with sporty undertones, evolving into a popular performance model, especially the coupe variants.
Production
Manufacturing Location:
Japan
Market Impact:
Key model for Mazda's global expansion and reputation for innovative rotary powertrains.
🏆 Awards & Recognition
Recognitions
Historical Impact:
While specific awards might be scarce, the RX-3 established Mazda as a serious contender in the sports car market and proved the viability of the rotary engine for mass production.
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