Engine:
Detailed coverage including maintenance, repair, diagnosis, and specifications.
Fuel System:
Service and repair of fuel injection (Bosch) and carbureted systems (where applicable), fuel pump, lines, and tank.
Cooling System:
Radiator, fan, water pump, thermostat, coolant specifications, and leak detection.
Lubrication System:
Oil pump, filter, oil specifications, capacity, and lubrication points.
Ignition System:
Distributor, coil, spark plugs, timing, and troubleshooting.
Charging System:
Alternator, voltage regulator, battery, and charging circuit diagnostics.
Transmission Automatic:
Service, repair, adjustments, and fluid specifications for the automatic transmission.
Transmission Manual:
Service, repair, and adjustments for the manual transmission.
Drivetrain:
Propeller shaft, universal joints, differential, axles, and wheel bearings.
Suspension Front:
Independent front suspension, control arms, ball joints, springs, shock absorbers, and alignment.
Suspension Rear:
Semi-trailing arm rear suspension, shock absorbers, springs, and bush replacement.
Steering:
Steering box, linkages, power steering system (if equipped), column, and wheel.
Brakes Hydraulic:
Master cylinder, brake lines, calipers/wheel cylinders, pads/shoes, fluid specifications, and bleeding procedures.
Brakes Parking:
Parking brake mechanism, cables, and adjustments.
Wheels Tires:
Tire sizes, inflation pressures, wheel specifications, and hub maintenance.
Electrical System:
Comprehensive coverage of wiring, lights, switches, gauges, and auxiliary components.
Lighting System:
Headlights, taillights, interior lights, and bulb specifications.
Instrument Panel:
Gauges, warning lights, and instrument cluster removal/repair.
Body Exterior:
Door mechanisms, window regulators, hood and trunk latches, exterior trim, and glass replacement.
Body Interior:
Seat adjustment and removal, upholstery, door panels, and dashboard components.
HVAC:
Air conditioning system (if equipped) service, refrigerant, and blower motor.
Wiper Washer:
Wiper motor, linkage, blades, and washer system operation.
Cruise Control:
Service and diagnosis of the cruise control system.
Emission Control:
Details on emission control systems relevant to 1972 models.
Control System:
Engine control systems (ignition timing, fuel delivery), transmission control, and chassis systems.
Mechanical:
Comprehensive mechanical system coverage across engine, transmission, drivetrain, suspension, and brakes.
Intake Exhaust Cooling:
Detailed procedures for intake manifold, exhaust system, and cooling system components.
Supplemental Restraint System:
N/A (No SRS systems in this era)
Seat Belt:
Installation, adjustment, and maintenance of seat belts.
Engine Immobilizer:
N/A (No engine immobilizer systems in this era)
Meter Audio Visual:
Instrument cluster, gauges, and any factory-installed audio systems.
Horn:
Horn circuit diagnosis and repair.
Windshield Glass Mirror:
Windshield, side glass, rear glass, and mirror replacement and adjustment.
Engine Hood Door:
Hood and door latch mechanisms, hinges, and alignment.
Multiplex Can Communication:
N/A (These communication protocols were not in use during this era).
Maintenance Procedures:
Regular maintenance tasks, fluid changes, lubrication, filter replacements.
Diagnosis Troubleshooting:
Systematic troubleshooting guides for common problems and diagnostic procedures.
Repair Rebuild:
Step-by-step instructions for component removal, repair, and reassembly.
Installation:
Instructions for installing new or reconditioned parts.
Adjustments:
Specific procedures for adjusting various systems, e.g., carburetor, ignition timing, brakes.
Wiring Schematics:
Complete and detailed wiring schematics for all electrical systems, crucial for diagnosis and repair.
Depth:
Factory-level, covering routine maintenance to complete engine and transmission overhauls, including detailed diagnostics and electrical schematics.
Engine Family W115:
M115 (Inline 4-cylinder petrol) and OM615 (Inline 4-cylinder diesel)
Engine Family W114:
M114 (Inline 6-cylinder petrol) and OM617 (Inline 5-cylinder diesel, often found in later W115 models but may apply to some W114 variants)
Performance Petrol W114 230
Engine Displacement 2.3L:
2306 cc
Horsepower 230:
Approx. 118-120 hp (DIN)
Performance Petrol W115 200
Engine Displacement 2.0L:
1988 cc
Horsepower 200:
Approx. 95 hp (DIN)
Performance Diesel W115 220D
Engine Displacement 2.2L Diesel:
2197 cc
Horsepower 220D:
Approx. 60 hp (DIN)
Fuel Delivery Petrol:
Bosch D-Jetronic fuel injection (230.6, 250, 250C, 250CE) or Solex/Zenith carburetors (200, 220)
Fuel Delivery Diesel:
Bosch inline injection pump
Oil Viscosity Recommended:
Varies by climate, typically SAE 10W-40 or 15W-40 for diesel, 20W-50 or 10W-40 for petrol (consult manual for precise specs).
Oil Capacity 4 Cyl:
Approx. 4.5 - 5.0 liters (with filter)
Oil Capacity 6 Cyl:
Approx. 6.0 - 6.5 liters (with filter)
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or annually, depending on driving conditions (consult manual).
Service Intervals Filters
Filter Replacement Interval:
Oil filter with every oil change; air filter and fuel filter every 15,000 - 30,000 km (9,000 - 18,000 miles) or as specified.
Service Intervals Tune Up
Tune Up Frequency:
Spark plugs, ignition timing, and carburetor/fuel injection adjustments typically every 15,000 - 30,000 km (9,000 - 18,000 miles).
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio recommended), compatible with Mercedes-Benz specifications of the era.
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based brake fluid (check manual for exact specification).
Common Issues List:
Carburetor wear and tuning issues, fuel distributor problems (D-Jetronic), vacuum leak diagnosis, aging rubber components (hoses, bushings), rust in common areas, potential for Mercedes-Benz specific electrical gremlins. The manual is crucial for diagnosing and addressing these.