Vehicle Years Covered:
1973-1987
Engine Variants Covered:
All gasoline engines offered in the Alfetta during the specified years (e.g., 1.6L, 1.8L, 2.0L, 2.5L V6)
Body Styles Covered:
Sedan (Berlina), Coupe (GTV, GT), and potentially other variants like the Alfetta GT/GTV and related models
Estimated Page Count:
Likely 300-600 pages (typical for workshop manuals of this era)
Manual Type:
Workshop Repair Manual / Owners' Workshop Manual
Language:
English (primary language for this product listing, often with translations available separately)
Format:
Printed (implied by 'Owners‘ Workshop Repair Manual', often available as PDF reprints)
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of all engine components including cylinders, pistons, crankshaft, camshafts, valves, timing gear/chain, oil pump, and cooling system.
Engine Management:
Fuel injection systems (e.g., Bosch L-Jetronic, CIS), ignition systems (distributor, ignition coils, spark plugs), and emissions control systems specific to the Alfetta range.
Transmission Manual:
Service and repair of the transaxle system (gearbox and differential housed at the rear), including clutch operation, gear selection mechanisms, and internal component overhaul.
Transmission Automatic:
Information on automatic transmission variants if applicable to the covered years, including basic operation and servicing.
Drivetrain:
Focus on the rear-wheel drive transaxle layout, driveshafts, universal joints, and differential servicing.
Suspension:
Front and rear suspension systems (e.g., MacPherson struts front, de Dion rear axle), including shock absorbers, springs, control arms, bushings, and alignment procedures.
Steering:
Steering rack and pinion system, power steering pump and lines (if equipped), steering column, and linkage servicing.
Brakes:
Hydraulic braking system, including master cylinder, brake lines, calipers, brake pads, discs, wheel cylinders, drums, and rear brake balancing (often with a brake proportioning valve).
Electrical System:
Wiring diagrams, fuse box layout, lighting systems, ignition switch, starting motor, charging system (alternator), battery, and accessory circuits.
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, body repair techniques, and chassis component identification.
Fuel System:
Fuel tank, fuel lines, fuel pump, fuel filters, and carburetor or fuel injection system servicing.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and fan servicing.
Preventative Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and ignition timing adjustments.
Troubleshooting:
Diagnostic guides for common problems, identifying symptoms, and guiding the technician to the root cause of mechanical and electrical issues.
Engine Rebuild:
Complete step-by-step instructions for engine disassembly, inspection, measuring critical clearances, honing cylinders, replacing bearings, and reassembly.
Transmission Overhaul:
Detailed procedures for the removal, disassembly, component inspection, and reassembly of the Alfetta's transaxle unit.
Brake Service:
Pad and disc replacement, caliper overhaul, brake bleeding, drum brake adjustment, and master cylinder replacement.
Suspension Repair:
Ball joint replacement, bushing replacement, shock absorber and spring replacement, and wheel bearing servicing.
Electrical Diagnosis:
Testing of electrical components, starter motor troubleshooting, alternator testing, and tracing electrical faults using wiring diagrams.
Bodywork Repair:
Guidance on panel fitting, door alignment, and potentially minor rust repair or panel replacement.
Depth Level:
Comprehensive workshop level, covering everything from routine maintenance to complete engine and transmission overhauls.
Diagnostic Capabilities:
Includes diagnostic procedures for identifying mechanical and electrical faults, with torque specifications and clearance measurements.
Special Tools:
Likely specifies any required special tools or equipment for specific procedures.
Engine Type:
Inline-4, DOHC (Twin Cam), naturally aspirated
Engine Displacement Variants:
1.6L (1570 cc), 1.8L (1779 cc), 2.0L (1962 cc)
Later Engine Variant:
2.5L V6 (Busso V6, 2492 cc) in Alfetta GTV6 models
Horsepower Range:
Approximately 108 hp (1.6L) to 150 hp (2.0L Twin Cam) and 158 hp (2.5L V6)
Torque Range:
Varies by engine size, e.g., ~105 lb-ft (2.0L Twin Cam)
Fuel Delivery:
Carbureted (Weber or Dell'Orto) or Bosch L-Jetronic fuel injection depending on year and market.
Recommended Fuel:
Unleaded gasoline (Octane rating appropriate for the engine, e.g., 95 RON)
Oil Change Interval:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months, whichever comes first, depending on usage.
Major Service Interval:
Spark plug replacement, timing belt/chain inspection/replacement typically every 40,000-60,000 km (25,000-37,000 miles).
Engine Oil Type:
API SG or higher, SAE 20W-50 or 10W-40, check manual for specific viscosity based on climate. (e.g., Castrol GTX Magnatec 10W-40)
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. (e.g., Pentofrost A1)
Transmission Fluid Type:
GL-4 gear oil, e.g., SAE 75W-90 or 80W-90. (e.g., Motul Gear 300 75W-90)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Rust Prone Areas:
Wheel arches, sills, floor pans, door bottoms, and rear crossmembers due to vintage construction and climate.
Engine Specific:
Timing chain tensioner wear, carburetor tuning issues, potential for head gasket leaks in high mileage engines.
Transaxle Specific:
Wear in the shifter linkage, potential for clutch release bearing noise, gearbox synchro wear.
Electrical Common Faults:
Corrosion in connectors, failing grounds, aged wiring insulation, Lucas components (if fitted), alternator issues.
Suspension Wear:
Worn ball joints, control arm bushings, and rear de Dion axle locating links can affect handling.