Engine Mechanical:
Engine assembly, disassembly, inspection, repair, troubleshooting of the 350 V8 (L48/LM1).
Engine Fuel System:
Carburetor (Rochester Quadrajet), fuel pump, fuel lines, fuel tank, emissions control systems (e.g., EGR, PCV).
Engine Ignition System:
Distributor, ignition coil, spark plugs, wiring, timing adjustment.
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, heater core.
Lubrication System:
Oil pump, oil filter, oil pan, lubrication passages, oil pressure specifications.
Exhaust System:
Exhaust manifolds, catalytic converter (if applicable for year/region), mufflers, exhaust pipes.
Transmission Automatic:
Turbo Hydra-Matic 400 (THM400) service, overhaul, adjustments, troubleshooting, fluid specifications.
Transmission Manual:
4-speed manual transmission service, clutch, shifter linkage, fluid specifications.
Drivetrain:
Driveshaft, U-joints, differential, rear axle assembly, wheel bearings.
Suspension Front:
Independent front suspension components (control arms, ball joints, tie rods, steering knuckle), springs, shock absorbers, alignment specifications.
Suspension Rear:
Multi-link independent rear suspension (trailing arms, transverse spring, shock absorbers), alignment specifications.
Steering:
Power steering system (pump, hoses, steering gear), steering column, universal joints, tie rods, steering wheel.
Brakes Front:
Disc brake system (calipers, rotors, pads, master cylinder, brake lines, power assist/booster).
Brakes Rear:
Disc brake system (calipers, rotors, pads, parking brake mechanism).
Wheels Tires:
Wheel and tire specifications, bolt patterns, maintenance, troubleshooting.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting, gauges, fuses, relays.
Body Exterior:
Body panel repair, alignment, doors, hood, T-tops, weatherstripping, bumpers, trim.
Body Interior:
Seating, upholstery, dashboard, gauges, door panels, carpeting, climate control system (HVAC).
Climate Control:
Heating, ventilation, air conditioning (HVAC) system operation, components, and service.
Electrical Accessories:
Power windows, power door locks, radio, power antenna, interior lighting, headlamp doors.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, tune-ups.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and complex issues across all systems.
Engine Repair:
Engine overhaul, piston/ring replacement, bearing replacement, cylinder head repair, valve jobs, timing chain/gear replacement.
Transmission Repair:
Transmission rebuild, clutch replacement, seal replacement, torque converter service.
Brake System Service:
Brake pad/rotor replacement, caliper overhaul, master cylinder replacement, bleeding procedures, power booster testing/replacement.
Suspension Steering Repair:
Replacement of ball joints, tie rods, control arms, bushings, shock absorbers, steering gear rebuild.
Electrical System Repair:
Alternator/starter testing and replacement, wiring harness repair, component diagnosis (e.g., power windows, lights).
Body Panel Replacement:
Procedures for body panel removal, installation, and alignment.
Climate Control Service:
Refrigerant handling (if applicable for the era), component replacement (blower motor, heater core, A/C compressor).
Emissions Control Service:
Adjustment and service of emissions control components.
Depth:
Comprehensive rebuild and diagnostic procedures
Detail Level:
Detailed component disassembly, assembly, specifications, and torque values.
Diagnostic Charts:
Likely includes diagnostic flowcharts and symptom-based troubleshooting guides.
Special Tools:
Mentions necessary special tools for specific procedures.
Oil Change:
Every 3,000 miles or 6 months (typical for the era).
Oil Filter Change:
Every oil change.
Air Filter Change:
Every 15,000 miles or 12 months, or as needed based on driving conditions.
Spark Plug Replacement:
Every 20,000 - 30,000 miles (typical).
Transmission Fluid Change Auto:
Every 24,000 miles or 24 months.
Transmission Fluid Change Manual:
Every 30,000 miles or 36 months.
Brake Fluid Change:
Every 24,000 miles or 24 months.
Coolant Change:
Every 24,000 miles or 24 months.
Engine Oil:
SAE 10W-30 or 10W-40 (depending on ambient temperature). Consult manual for precise recommendations, especially concerning API service classification (e.g., SF or SE).
Engine Oil Capacity:
5 quarts (4.7 L) with filter.
Coolant:
50/50 mixture of ethylene glycol antifreeze and distilled water.
Power Steering Fluid:
GM Power Steering Fluid or Dexron II ATF.
Brake Fluid:
DOT 3 brake fluid.
Fiberglass Body:
Delamination, cracking, and stress fractures in fiberglass body panels, especially around wheel wells and front/rear bumpers. T-top seals can degrade, leading to leaks.
Chassis Corrosion:
While fiberglass, the underlying steel frame and components are susceptible to rust and corrosion, particularly in humid or road-salt-prone climates.
Engine Performance Emissions:
Reduced power output compared to earlier C3 models due to emissions controls and lower compression ratios. Carburetor tuning can be sensitive. Potential issues with vacuum leaks in the emissions system.
Suspension Wear:
Wear in ball joints, bushings, and tie rod ends is common due to age and mileage, affecting handling and alignment.
Electrical Aging:
Aging wiring harnesses can lead to intermittent electrical issues. Gauges and instrument cluster components can fail. Headlight door actuator mechanisms are a common failure point.
Cooling System:
Radiator leaks, water pump failures, and thermostat sticking can lead to overheating.
Exhaust System:
Catalytic converter replacement may be required if clogged or damaged. Exhaust manifolds can develop cracks.