Engine:
Detailed diagnostics, overhaul, and component repair for the 454 V8 (LS4)
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, and emissions control systems (catalytic converter)
Ignition System:
Distributor, spark plugs, ignition timing, and electronic ignition components (if applicable)
Cooling System:
Radiator, fan, water pump, hoses, and thermostat replacement/service
Lubrication System:
Oil pump, oil filter, lubrication passages, and oil pressure checks
Transmission Manual:
Service, overhaul, and adjustment of Muncie M21/M22 4-speed manual transmissions
Transmission Automatic:
Service, overhaul, and adjustment of Turbo Hydra-Matic 400 (THM400) automatic transmissions
Drivetrain:
Driveshaft, U-joints, rear axle, and differential service
Suspension Front:
Independent front suspension, ball joints, control arms, steering knuckle, springs, and shock absorbers
Suspension Rear:
Independent rear suspension, trailing arms, transverse leaf spring, and shock absorbers
Steering:
Power steering system, steering box, tie rods, and linkage overhaul
Brakes Front:
Disc brake system, calipers, rotors, pads, and brake lines
Brakes Rear:
Disc brake system, calipers, rotors, pads, and brake lines
Parking Brake:
Operation and adjustment
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, gauges, and wiring diagrams
Body And Frame:
Chassis, body panel removal/installation, doors, windows, weatherstripping, and interior trim
HVAC:
Heating, ventilation, and air conditioning system components and service
Emissions Control:
Positive Crankcase Ventilation (PCV), Exhaust Gas Recirculation (EGR), and catalytic converter system service
Scheduled Maintenance:
Detailed guidance on routine maintenance tasks and recommended intervals
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues
Engine Overhaul:
Complete engine rebuild procedures, including disassembly, cleaning, inspection, and reassembly
Transmission Rebuild:
Step-by-step instructions for rebuilding both manual and automatic transmissions
Brake Service:
Pad replacement, rotor resurfacing/replacement, caliper service, and brake bleeding
Suspension Repair:
Replacement of wear items like ball joints, bushings, tie rod ends, and shock absorbers
Electrical Diagnostics:
Using wiring diagrams to trace circuits, test components, and repair electrical faults
Body Panel Replacement:
Instructions for removing and installing body panels and related trim
Air Conditioning Service:
Refrigerant handling, component replacement, and leak testing
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds
Diagnostic Level:
Advanced, with detailed troubleshooting charts and component testing specifications
Specifications Data:
Includes torque specifications, clearances, fluid capacities, and electrical resistance values
Tool Requirements:
Specifies special tools and equipment required for certain procedures
Oil Change:
Every 3,000 miles or 6 months (typical recommendation for this era)
Tune Up:
Every 12,000-24,000 miles (includes spark plugs, points/condenser, carburetor adjustment)
Transmission Service:
Every 24,000-36,000 miles or 24 months
Engine Oil:
API SG/SH rated, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity based on climate)
Coolant:
50/50 mix of ethylene glycol antifreeze and distilled water
Brake Fluid:
DOT 3 or DOT 4
Carburetor Performance:
Rochester Quadrajet can require frequent adjustments; power piston issues.
Fiber Optics System:
Early warning light system (Fiber-Optic System) can be prone to failure or require recalibration.
Rear Main Seal:
Potential for oil leaks from the rear main crankshaft seal.
Suspension Bushings:
Rubber bushings in suspension components deteriorate over time, affecting handling.
Body Seams And Seals:
Corrosion can occur at body seams and around window seals if not properly maintained.