Engine:
Detailed engine overhaul, disassembly, assembly, troubleshooting, and adjustments.
Fuel System:
Carburetor specifications, adjustments, fuel pump, fuel lines, and tank service.
Cooling System:
Radiator, thermostat, water pump, hoses, and coolant specifications.
Ignition System:
Spark plugs, ignition coil, distributor, timing adjustments, and troubleshooting.
Transmission:
Manual transmission service, clutch operation, gearbox disassembly and assembly.
Drivetrain:
Axles, driveshafts, differential service, and wheel bearing maintenance.
Suspension:
Front and rear suspension components, shock absorbers, springs, and alignment specifications.
Steering:
Steering column, tie rods, steering gearbox service, and adjustments.
Brakes:
Drum brake service, brake shoe replacement, hydraulic system bleeding, master cylinder, and wheel cylinder service.
Electrical System:
Battery, charging system (alternator/generator), starter motor, lighting, wiring diagrams, fuses, and relays.
Body And Chassis:
Body panel removal and installation, door mechanisms, window operation, seat adjustment, and chassis lubrication.
Heating And Ventilation:
Heater core, blower motor, ducting, and control mechanisms.
Maintenance:
Routine maintenance checks, lubrication, filter replacements, and tune-up procedures.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems.
Repair:
Step-by-step repair instructions for component disassembly, servicing, and reassembly.
Installation:
Procedures for installing new or replacement parts and components.
Adjustments:
Detailed instructions for adjusting engine idle, ignition timing, clutch, brakes, and more.
Depth:
Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and experienced DIY enthusiasts.
Illustrations:
Detailed pictorial diagrams, exploded views, and photographs to guide repair processes.
Special Tools:
Reference to specific Suzuki special service tools and their usage.
Specifications:
Includes essential service data, tightening torques, wear limits, and factory specifications.
Engine Code:
F5A (likely)
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated gasoline engine.
Displacement:
543 cc (33.1 cu in)
Horsepower:
Approximately 28-32 PS (gross) depending on specific tuning and emissions regulations of the market.
Torque:
Approximately 40-45 Nm (gross).
Fuel Delivery:
Single downdraft carburetor (e.g., Mikuni or Hitachi).
Recommended Fuel:
Unleaded gasoline (Octane rating typically around 87).
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Air Filter Replacement:
Every 10,000-15,000 km (6,000-9,000 miles) or as needed based on operating conditions.
Spark Plug Replacement:
Every 20,000-30,000 km (12,000-18,000 miles).
Engine Oil Type:
API SF/CD or SG/CD, SAE 10W-30 or 10W-40 (check manual for exact specification).
Engine Oil Capacity:
Approx. 2.7 liters (2.8 US quarts) with filter change.
Coolant Type:
Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water.
Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues:
Typical issues for vehicles of this era include carburetor tuning and wear, aging ignition components, rust/corrosion, potential leaks in cooling and brake systems, and wear in suspension bushings.
