Engine Mechanical:
Detailed breakdown of F5A engine, including cylinder head, block assembly, pistons, connecting rods, crankshaft, camshaft, valve train, timing belt/chain, and overhaul procedures.
Fuel System:
Carburetor (specific model likely specified), fuel pump, fuel filter, fuel lines, fuel tank, and associated controls.
Drivetrain Manual:
Clutch assembly, gearbox (4-speed or 5-speed), gears, bearings, seals, synchronizers, shift linkage, and overhaul.
Drivetrain Automatic:
Automatic transmission operation, torque converter, hydraulic controls, planetary gear sets, overhaul procedures, and fluid specifications.
Drivetrain Axles Shafts:
Front-wheel drive axle shafts, CV joints, differential components, hub bearings, and seals.
Suspension Front:
MacPherson strut design, control arms, bushings, springs, shock absorbers, steering knuckle, and wheel alignment specifications.
Suspension Rear:
Semi-independent torsion beam axle, trailing arms, coil springs, shock absorbers, and rear wheel alignment.
Steering:
Rack and pinion steering system, tie rods, steering column, steering wheel, and lubrication.
Brakes:
Front disc brakes (calipers, pads, rotors), rear drum brakes (wheel cylinders, shoes, drums), brake master cylinder, brake booster, brake lines, parking brake system, and bleeding procedures.
Electrical Ignition:
Ignition coil, distributor, spark plugs, ignition timing adjustment, ignition control module (if applicable).
Electrical Charging:
Alternator, voltage regulator, battery, wiring harness, and charging system testing.
Electrical Starting:
Starter motor, starter solenoid, ignition switch, and starting system diagnostics.
Electrical Lighting:
Headlights, tail lights, brake lights, turn signals, interior lighting, fuses, relays, and wiring diagrams.
Electrical Accessories:
Wipers, washers, horn, radio, power windows (if equipped), dashboard indicators, and related circuits.
Bodywork Exterior:
Body panel removal/installation, door mechanisms, hood, tailgate, bumpers, trim, and rust repair considerations.
Bodywork Interior:
Seat removal/installation, dashboard disassembly, carpeting, headliner, door panels, and interior trim components.
Cooling System:
Radiator, fan (mechanical or electric), water pump, thermostat, coolant hoses, and heater core.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable for later models/regions), muffler, pipes, hangers, and emission controls.
Maintenance Tasks:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, differential fluid changes, lubrication points, belt adjustments/replacement, battery maintenance.
Troubleshooting Diagnostics:
Systematic approach to identifying and resolving common problems across all major vehicle systems, including symptom analysis and diagnostic flowcharts.
Repair Procedures:
Step-by-step instructions for component removal, overhaul, inspection, and reinstallation for nearly every part of the vehicle.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all circuits, illustrating component connections and harness routing.
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values, and other critical data required for proper repair and adjustment.
Technical Depth:
Comprehensive: Covers basic maintenance, routine servicing, component repair, in-depth diagnostics, troubleshooting, and complete engine and transmission overhauls.
Length:
Approx. 3,370 mm (132.7 in)
Width:
Approx. 1,400 mm (55.1 in)
Height:
Approx. 1,385 mm (54.5 in)
Wheelbase:
Approx. 2,150 mm (84.6 in)
Ground Clearance:
Approx. 150 mm (5.9 in) (typical)
Curb Weight:
Approx. 650-700 kg (1,433-1,543 lbs) (depending on equipment)
Gross Vehicle Weight Rating:
Approx. 1,100-1,200 kg (verify with manual)
Cargo Volume:
Variable due to hatchback design, rear seats typically foldable.
Wheel Size:
12-inch or 13-inch wheels (steel rims)
Tire Size:
145/80R12, 155/70R13 (common sizes, verify with manual)
Oil Change Interval:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (typical for the era).
Air Filter Replacement:
Every 10,000-15,000 km (6,000-9,000 miles) or as needed based on conditions.
Spark Plug Replacement:
Every 20,000 km (12,000 miles) (typical, platinum plugs may extend this).
Coolant Flush Interval:
Every 2 years or 30,000 km (18,000 miles).
Brake Fluid Change:
Every 2 years or 30,000 km (18,000 miles).
Engine Oil Grade:
API SF/CD, SAE 10W-30 or 10W-40 (verify specific viscosity based on climate and manual recommendation)
Coolant Type:
Ethylene Glycol based antifreeze (typically 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 (verify with manual)
Common Issues:
Rust and corrosion (especially in wheel arches, sills, and floor pans), carburetor tuning issues, worn suspension bushings, aging electrical components (wiring insulation, connectors), potential for overheating if cooling system is not maintained, clutch wear.
