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1977 390 CR Husqvarna Husky Parts Catalogue

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This document pertains to the 390 CR, a 1977 model renowned for its performance-oriented design in the motocross segment. Motorcycles from this era were celebrated for their robust engineering and...
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类型: Motorcycle
厂商:
斯库: 131964
1977 390 CR Husqvarna Husky Parts Catalogue
This document pertains to the 390 CR, a 1977 model renowned for its performance-oriented design in the motocross segment. Motorcycles from this era were celebrated for their robust engineering and competitive edge, particularly in off-road disciplines. The 390 CR, with its approximately 363 cc air-cooled two-stroke engine, was built to excel in demanding motocross conditions, emphasizing power delivery and durability. Its Swedish heritage and historical racing success underscore its significance in the evolution of off-road motorcycling, offering a pure, unadulterated riding experience for enthusiasts. This comprehensive Parts Catalogue serves as an essential resource for owners and technicians of the 1977 390 CR. It provides detailed visual guidance and part number identification for all major systems, including the engine, transmission, chassis, suspension, brakes, electrical system, fuel system, and bodywork. The catalogue is instrumental in ensuring accurate parts sourcing for maintenance, repair, and restoration projects, aiding in the diagnosis of wear and facilitating the correct assembly of components. Its primary purpose is to offer clarity and precision in identifying the specific parts required to keep this classic motocross machine in optimal condition.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
390 CR (Husky)
Year:
1977
Product Type:
Parts Catalogue
Codes
Internal Product Code:
Not Specified
Oem Part Reference:
N/A (Catalogue provides these references)
👋 Introduction
Market Position
Historical Context:
Husqvarna motorcycles, particularly in the late 1970s, were renowned for their off-road prowess, especially in motocross and enduro disciplines. The 390 CR was a significant model in their competitive lineup.
Competitive Analysis
Competitors:
Competed against other European and Japanese manufacturers in the motocross segment, such as KTM, Maico, Suzuki, Yamaha, and Honda.
Key Features Of Vehicle
Performance Orientation:
Designed for competitive motocross, emphasizing power, suspension travel, and durability for demanding off-road conditions.
Key Features Of Manual
Diagnostic Aid:
Crucial for diagnosing wear and identifying correct replacement parts for maintenance and repair, preventing misidentification and incorrect purchases.
Restoration Resource:
Essential for owners undertaking restoration projects, ensuring the use of period-correct and original specification parts.
Preventative Maintenance:
Helps owners identify parts that are commonly replaced during routine maintenance or after significant wear.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Chassis:
Yes
Suspension:
Yes
Brakes:
Yes
Electrical System:
Yes
Bodywork And Panels:
Yes
Controls And Linkages:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Wheels And Tires:
Yes
Accessories:
Yes
Page Count
Estimated Page Count:
Not Specified, typically 50-200 pages for this era/type of catalog.
Manual Type
Manual Type:
Parts Catalogue
Purpose:
Parts identification and sourcing
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Components:
Piston, rings, cylinder, cylinder head, crankshaft, connecting rods, bearings, valves, camshaft, timing gears/chain, oil pump, oil seals, gaskets.
Transmission Components:
Gear sets, input/output shafts, clutch components, shift forks, synchronizers (if applicable), bearings, seals, gaskets.
Frame And Chassis:
Frame sections, subframes, swingarm, linkages, fasteners.
Suspension Components:
Front forks (internal components, seals, springs), rear shock absorbers, linkages, bushings.
Braking System Components:
Brake levers, master cylinders, brake lines, calipers, brake pads, brake discs/drums, actuating rods, seals, gaskets.
Electrical Components:
Ignition coil, stator, rotor, wiring harness, switches, lights (headlight, taillight, brake light), battery terminals/cables.
Fuel And Carburetion:
Carburetor (internal components, jets, floats, gaskets), fuel tank, fuel lines, fuel filter, petcock.
Exhaust System Components:
Exhaust pipe, muffler, clamps, gaskets.
Controls And Levers:
Handlebars, grips, throttle assembly, clutch lever, brake lever, cables, linkages.
Body Panels And Fittings:
Fenders, side panels, fuel tank shrouds, seat, number plates, fasteners, grommets.
Procedures Included
Parts Identification:
Detailed diagrams with exploded views and part numbers for all components.
Cross Referencing:
Ability to cross-reference part numbers for potential interchangeability (though primarily focused on OEM).
Assembly Guidance:
Visual guidance on how parts fit together.
Troubleshooting Support:
Indirectly supports troubleshooting by identifying correct replacement parts.
Technical Depth
Depth:
Comprehensive for parts sourcing and identification. Focuses on visual representation and part numbers rather than repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable if OCR'd, but not guaranteed.
Print Quality
Print Quality:
Dependent on original source quality and PDF conversion. Assumed to be adequate for clear part identification.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, Single-cylinder
Displacement:
Approximately 363 cc (22.1 cubic inches). Exact displacement for '390' models could vary slightly by year or sub-model.
Bore X Stroke:
Not specified, but typical for this era might be around 76mm x 80mm.
Cooling System:
Air-cooled
Performance
Horsepower:
Estimated 35-45 hp (power output varied significantly by tuning and specific model year).
Torque:
Not specified, but emphasized low-to-mid-range grunt for off-road use.
Fuel System
Carburetor:
Single Mikuni VM series (e.g., VM34 or VM36) or Bing carburetor.
Fuel Type:
Unleaded gasoline with 2-stroke oil mixture (pre-mix).
Ignition System
Ignition Type:
Magneto ignition, potentially CDI (Capacitive Discharge Ignition) for later models.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh manual
Optional
Optional Transmissions:
None
Features
Clutch Type:
Multi-plate wet clutch
Gear Ratios:
Not specified in description, but critical for off-road performance and would be detailed in the catalogue.
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Not specified, but typical for the era around 55-57 inches.
Seat Height:
Not specified, but designed for off-road use with rider maneuverability.
Weights
Dry Weight:
Approximately 220-240 lbs (100-110 kg).
Fuel Tank Capacity:
Typically around 2.5-3.5 gallons (9.5-13 liters).
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable for off-road competition motorcycles of this era in the modern sense.
Active Features
Braking System Type:
Drum brakes front and rear, or early disc front brake depending on specific sub-variant.
Passive Features
Frame Construction:
Robust steel frame designed for off-road abuse.
💡 Technology Features
Infotainment
Infotainment System:
None
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Features:
None
Other Features
Lighting System:
Basic headlight, taillight, and brake light for legality, not for significant illumination.
🔧 Maintenance
Service Intervals
Piston Ring Replacement:
Recommended every 30-50 hours of competition use, or based on compression loss.
Top End Rebuild:
Recommended every 60-100 hours of competition use, or as needed based on performance.
Spark Plug Replacement:
Frequent replacement (every 10-20 hours) is common for 2-stroke motocross bikes, depending on plug type and heat range.
Chain And Sprockets:
Regular cleaning, lubrication, and adjustment; replacement based on wear indicators (stretch, hooked teeth).
Air Filter Cleaning:
After every ride in dusty conditions.
Fluid Specifications
2-Stroke Oil:
High-quality 2-stroke racing oil (e.g., Motul, Castrol) mixed at a ratio specified by the manual or manufacturer, typically 20:1 or 25:1.
Transmission Oil:
Gear oil, typically SAE 80W or 10W-30 for the gearbox. Specific viscosity would be in the manual.
Known Issues
Carburetion Tuning:
Sensitivity to jetting changes based on altitude, temperature, and humidity; can be finicky to get right.
Clutch Wear:
Clutch plates and springs can wear out due to hard use.
Suspension Seals:
Fork seals and rear shock seals are prone to leaks with heavy use.
Ignition Reliability:
Older magneto and CDI systems can be prone to failure or require specialized testing equipment.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna is a Swedish brand with a long history dating back to the 17th century, famously involved in firearms and later, motorcycles, particularly in off-road disciplines.
Model Evolution
Cr Series Development:
The CR (Competition / Motocross) series was central to Husqvarna's identity, evolving from early Swedish scramblers to highly competitive motocross machines that dominated early international events.
Production
Production Period:
The 390 CR was a key model in Husqvarna's late 1970s motocross range, contributing to their reputation before the significant influx of Japanese manufacturers changed the landscape.
🏆 Awards & Recognition
Recognitions
Historical Racing Success:
Husqvarna motorcycles, including models like the 390 CR, achieved significant success in motocross and enduro racing throughout the 1970s, earning numerous championships and accolades.
Ratings
Owner Satisfaction:
Highly regarded by enthusiasts for their raw performance and handling, but maintenance intensity and parts availability are factors.
Certifications
Historical Certifications:
N/A for this type of off-road vehicle from this era.
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