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Moto Guzzi 850 Le Mans 2 1978-1982 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Moto Guzzi Model: 850 Le Mans II Model Variant: 850 Le Mans 2 Generation Production Years: 1978-1982 👋 Introduction Market Position Historical Significance: The Moto...
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类型: Motorcycle
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斯库: 202286
Moto Guzzi 850 Le Mans 2 1978-1982 Workshop Service Repair ManualMoto Guzzi 850 Le Mans 2 1978-1982 Workshop Service Repair ManualMoto Guzzi 850 Le Mans 2 1978-1982 Workshop Service Repair ManualMoto Guzzi 850 Le Mans 2 1978-1982 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Moto Guzzi
Model:
850 Le Mans II
Model Variant:
850 Le Mans 2
Generation
Production Years:
1978-1982
👋 Introduction
Market Position
Historical Significance:
The Moto Guzzi 850 Le Mans II is a significant sport-touring motorcycle, a refinement of the iconic 850 Le Mans, known for its distinctive styling and powerful V-twin engine.
Competitive Analysis
Competitors:
Competed against other European sportbikes and sport-tourers of the era, such as BMW R100S, Ducati 900SS, and Kawasaki Z1000.
Key Features
Design Philosophy:
Emphasized Italian design, shaft drive, and the unique character of Moto Guzzi's transverse V-twin engine.
📋 Manual Details
Coverage Areas
Applicable Models:
Moto Guzzi 850 Le Mans 2
Applicable Years:
1978, 1979, 1980, 1981, 1982
Page Count
Total Pages:
191
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine overhaul, tuning, and troubleshooting.
Transmission:
Gearbox removal, disassembly, assembly, and adjustments.
Drivetrain:
Cardan shaft, bevel gear maintenance, and adjustments.
Suspension:
Front fork (Giacomo Marzocchi) servicing, rear shock absorber adjustments.
Brakes:
Brake system diagnosis, repair, fluid changes, and component replacement (likely Brembo calipers).
Electrical System:
Wiring diagrams, ignition system, lighting, charging system troubleshooting.
Fuel System:
Carburetor (likely Dell'Orto) tuning, cleaning, and overhaul.
Cooling System:
Air-cooled engine specifications and maintenance.
Frame And Bodywork:
Chassis inspection, component removal/installation, fairing details.
Procedures Included
Maintenance:
Scheduled maintenance, fluid level checks, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues.
Repair:
Step-by-step repair instructions for all major components.
Disassembly:
Detailed instructions for taking apart various vehicle systems.
Assembly:
Comprehensive guidance for reassembling components.
Adjustments:
Valve clearance, ignition timing, carburetor synchronization, clutch and brake lever adjustments.
Installation:
Guidance for fitting new or replacement parts.
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts.
Illustrations:
Detailed pictorial diagrams, exploded views, drawings, and photographs.
Special Tools:
Reference to required special service tool numbers and their usage.
Specifications:
Service data, factory specifications, allowable limits, and wear limits.
Torque Values:
Specific torque values for critical fasteners.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Resolution:
High-quality, suitable for clear printing.
Binding Type
Binding:
Digital (PDF) - no physical binding.
Paper Type
Paper Type:
N/A (digital format).
Compatibility
Operating Systems:
Windows, Mac OS, Linux OS.
Required Software:
Adobe Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, 90-degree V-twin
Displacement:
844 cc (approximately)
Bore X Stroke:
90 mm x 66 mm (typical for this engine family)
Valve Actuation:
Pushrod-operated overhead valves (OHV), 2 valves per cylinder
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approx. 77-80 hp @ 7000 rpm (estimated)
Torque:
Approx. 56 lb-ft @ 5500 rpm (estimated)
Fuel System
Carburetion:
Twin Dell'Orto PHM 40 C (or similar 40mm carburetors)
Fuel Type:
Unleaded gasoline (recommendation for modern fuels may differ, check manual for specifics)
🔧 Transmission
Standard
Type:
5-speed manual
Optional
Optional Gearbox:
N/A (standard 5-speed)
Features
Final Drive:
Shaft drive
Clutch Type:
Dry, dual-plate (typical for Moto Guzzi of this era)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1450 mm (57.1 in)
Weights
Dry Weight:
Approx. 210 kg (463 lbs)
Fuel Tank Capacity:
Approx. 21 liters (5.5 US gal)
🛡️ Safety Features
Ratings
Safety Features:
Integral braking system (potential for linked front/rear brakes, though less common on this specific model variant compared to some others), robust frame construction.
Active Features
Active Safety:
Responsive handling, effective braking (typically dual front discs, single rear).
Passive Features
Passive Safety:
Durable construction, protective fairing (depending on specific model configuration).
💡 Technology Features
Infotainment
Infotainment Features:
N/A (This is a 1970s/early 1980s motorcycle; features are mechanical and analogue).
Driver Assistance
Driver Assistance Systems:
N/A (mechanical systems only).
Connectivity
Connectivity Features:
N/A (mechanical systems only).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km (refer to manual for exact intervals).
Valve Adjustment Interval:
Generally every 6,000-10,000 km (critical for performance and longevity).
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or similar viscosity motorcycle-specific oil (check manual for exact specification).
Gearbox Oil Type:
Specific gearbox oil (e.g., SAE 80W-90 GL-5 or similar, consult manual).
Final Drive Oil Type:
Hypoid gear oil (e.g., SAE 80W-90 GL-5, consult manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (depending on caliper specification, verify in manual).
Known Issues
Common Wear Items:
Clutch plates, valve guides, camshaft lobes, electrical connections, starter motor brushes.
Potential Problems:
Carburetor synchronization issues, oil leaks from seals, ignition system component failures, exhaust header leaks.
📚 Vehicle History
Brand Heritage
Moto Guzzi Legacy:
Moto Guzzi is one of Italy's oldest motorcycle manufacturers, renowned for its innovative transverse V-twin engine configuration and durable, characterful motorcycles.
Model Evolution
Le Mans Lineage:
The 850 Le Mans II is a development of the original 850 Le Mans (or Mk1), featuring styling updates, potential chassis refinements, and improved ergonomics. The 'II' designation indicates this second major iteration.
Production
Manufacturing Location:
Mandello del Lario, Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Recognition:
While specific awards for the 850 Le Mans II may not be widely documented, the entire Le Mans series is revered by enthusiasts for its performance, handling, and iconic Italian design.
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