Harley-Davidson Super Glide FXEF 1978 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Super Glide Model Variant: FXEF Year: 1978 Codes Chassis Code: FXEF 👋 Introduction Market Position Market Segment: Cruiser/Custom motorcycle market, targeting riders seeking...

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类型: Motorcycle

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标签: 1978 Harley Davidson Motorcycle Motorcycles Super Glide Super Glide FXEF

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Super Glide

Model Variant:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Market Segment:

Cruiser/Custom motorcycle market, targeting riders seeking classic American V-twin performance and style.

Competitive Analysis

Competition:

Competed with other large-displacement V-twin motorcycles of the era from brands like Indian (though less prevalent), and custom builders.

Key Features

Unique Selling Points:

Iconic Shovelhead engine, distinctive Super Glide styling, powerful V-twin torque, customizable platform for individual expression.

Manual Purpose

Manual Utility:

Essential resource for maintaining and repairing the aging FXEF Super Glide, ensuring its longevity and optimal performance. Addresses the specific needs of classic motorcycle owners.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive repair, maintenance, and diagnostic information for the 1978 Harley-Davidson Super Glide FXEF.

Page Count

Estimated Pages:

Approximately 300-400 pages (typical for this era's factory manuals, actual may vary slightly).

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Likely printed format, but available digitally (PDF) for modern users.

📖 Manual Coverage

Systems Covered

Engine Systems:

Shovelhead engine mechanics, carburetor tuning (e.g., Keihin, Bendix), ignition system diagnostics, lubrication system service, cooling (air-cooled) adjustments.

Drivetrain Systems:

Transmission overhaul (4-speed constant mesh), clutch operation and adjustment, primary drive maintenance, final drive belt/chain inspection and adjustment.

Chassis Systems:

Frame inspection, suspension service (front fork, rear shock absorbers), wheel bearing maintenance, steering head bearing adjustment.

Electrical Systems:

Wiring diagrams, lighting circuits, charging system (alternator, regulator), starter system, battery maintenance, switchgear troubleshooting.

Braking Systems:

Front and rear brake system inspection, service, and repair (hydraulic disc brakes, possibly drum rear).

Bodywork And Trim:

Fender removal and installation, fuel tank servicing, seat mounting, handlebar adjustments, basic cosmetic component care.

Fuel And Exhaust:

Carburetor adjustment, fuel tank servicing, exhaust system inspection and replacement.

Procedures Included

Maintenance Procedures:

Scheduled maintenance tasks, oil changes, filter replacements, ignition timing adjustments, carburetor cleaning and synchronization, chain/belt lubrication and tensioning.

Repair Procedures:

Step-by-step instructions for major component disassembly and reassembly (engine top-end, transmission, forks, brakes), component rebuilding, and part replacement.

Diagnostic Procedures:

Troubleshooting guides for common performance issues, electrical faults, and mechanical problems, including symptom analysis and corrective actions.

Technical Specifications:

Torque values for fasteners, fluid capacities, clearances, timing marks, electrical resistance values, and other critical data.

Troubleshooting Guide:

Detailed sections for diagnosing and resolving common issues like hard starting, poor running, electrical faults, and transmission problems.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from routine maintenance and adjustments to complete engine rebuilds and electrical system troubleshooting. Suitable for professional mechanics and advanced DIY enthusiasts.

Component Rebuilds:

Includes procedures for rebuilding the engine (top end, bottom end), transmission, carburetor, and brake system.

📊 Manual Specifications

File Format

Digital Format:

PDF (commonly available), searchable text, bookmark navigation.

Print Quality

Print Quality:

Original factory print quality (often black and white line drawings and diagrams).

Binding Type

Binding:

Original: Stapled or perfect bound. Digital: N/A.

Paper Type

Paper Type:

Original: Newsprint or similar absorbent paper. Digital: N/A.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 45-degree V-twin, OHV (Overhead Valve)

Engine Family:

Shovelhead

Displacement:

73.7 cu in (1207 cc)

Bore X Stroke:

3.4375 in x 4.25 in (87.3 mm x 108.0 mm)

Compression Ratio:

Approximately 7.0:1 (varies slightly by specific engine build)

Performance

Horsepower:

Estimated 60-65 HP at peak RPM (factory figures are often conservative)

Torque:

Estimated 65-70 ft-lbs at ~3500 RPM

Fuel System

Carburetor Type:

Typically Keihin butterfly or Bendix-Zenith (specific model may vary)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Ignition System

Ignition Type:

Battery and coil, breaker points ignition system.

🔧 Transmission

Standard

Transmission Type:

4-speed constant mesh, foot shift, hand clutch.

Optional

Optional Transmissions:

None from factory for this model.

Features

Primary Drive:

Chain drive (wet clutch in primary case).

Final Drive:

Belt drive.

Transmission Fluid

Transmission Fluid Type:

Harley-Davidson recommended transmission fluid or equivalent (e.g., SAE 50W motorcycle gear oil).

Clutch Type

Clutch Type:

Wet, multi-plate, diaphragm spring.

📐 Dimensions

Exterior

Wheelbase:

Approximately 62.5 inches (1588 mm)

Length:

Approximately 90 inches (2286 mm)

Seat Height:

Approximately 29.5 inches (750 mm)

Weights

Dry Weight:

Approximately 560 lbs (254 kg)

Fuel Capacity:

Approximately 3.5 gallons (13.2 liters)

Wheels And Tires

Front Tire Size:

3.00-19 or 3.25-19

Rear Tire Size:

4.00-18 or 4.25-18

Wheel Type:

Spoked wheels, cast aluminum optional on some models.

Bolt Pattern:

Standard 5x114.3mm (4.5 inch) for some models, specific Harley patterns for others.

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable in the modern sense (no government crash testing for motorcycles of this era).

Active Features

Active Safety:

Disc brakes (front), drum brake (rear), stable chassis geometry.

Passive Features

Passive Safety:

Robust frame construction, rider protective gear essential.

💡 Technology Features

Infotainment

Infotainment Systems:

None (basic analog gauges: speedometer, tachometer, oil pressure, voltmeter).

Driver Assistance

Driver Assistance Features:

None.

Connectivity

Connectivity Features:

None.

Lighting

Lighting System:

Halogen headlight, incandescent tail and turn signals.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 2,000-3,000 miles or annually, whichever comes first.

Primary Chain Tension:

Check and adjust every 1,000-2,000 miles.

Ignition Timing:

Check and adjust as needed, especially after carburetor work or engine service.

Spark Plug Replacement:

Every 5,000-10,000 miles or as indicated by wear.

Fluid Specifications

Engine Oil Type:

Harley-Davidson Genuine V-Twin Motor Oil SAE 20W-50 or equivalent (check manual for exact grade).

Engine Oil Capacity:

Approximately 3 quarts (2.8 liters) with filter change.

Primary Oil Type:

Harley-Davidson primary chain lubricant or equivalent (e.g., dedicated primary fluid, some use engine oil).

Primary Oil Capacity:

Approximately 1 quart (0.95 liters).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (check for specific recommendations in manual).

Known Issues

Common Wear Items:

Carburetor tuning sensitivity, ignition points wear, cam chain tensioner wear, main shaft seal leaks, electrical connectors (corrosion), and exhaust gaskets.

Shaker Issues:

Shovelhead engines can be prone to oil leaks if not meticulously maintained and seals are not regularly replaced. Ignition timing stability with points can be a concern.

Diagnostic Tools

Required Tools:

Basic mechanic's tool set, torque wrench, feeler gauges, timing light, multimeter, specialized Harley-Davidson tools (e.g., primary chain tensioner tool, flywheel trueing tool).

📚 Vehicle History

Brand Heritage

Brand Origins:

Founded in 1903, Harley-Davidson is an iconic American motorcycle manufacturer renowned for its V-twin engines and cruiser motorcycles.

Model Evolution

Super Glide Lineage:

The Super Glide, introduced in 1971, was Harley-Davidson's first factory-custom style motorcycle, featuring the Shovelhead engine and a unique 'boat tail' or later 'duck tail' rear fender design.

Fxef Specifics:

The FXEF variant, introduced in 1977, was a direct response to custom motorcycle trends and featured a more relaxed riding position and distinctive styling, powered by the 74 cubic inch (1200cc) Shovelhead engine.

Production

Manufacturing Location:

York, Pennsylvania, USA, and Milwaukee, Wisconsin, USA (Harley-Davidson's primary manufacturing sites).

Production Years

Production Period:

1977-1984 (FXEF model run).

🏆 Awards & Recognition

Recognitions

Historical Awards:

While the 1978 FXEF itself might not have specific documented awards, the Super Glide line is recognized as a seminal model in motorcycle design and styling, influencing the cruiser market for decades.

Ratings

Owner Satisfaction:

High satisfaction among owners who appreciate its classic character, performance, and iconic status, often viewed as a 'keeper' bike.