Positioning:
The Ford Mustang (Fox Body) of 1979-1992 represented a significant shift for the iconic pony car, moving to a more European-influenced, unibody platform. This generation offered a wide range of engines and performance levels, from economical four-cylinders to potent V8s, appealing to a broad market segment. This manual covers the crucial developmental years of the Fox Body Mustang, a platform that became synonymous with affordable performance and served as the basis for many special editions and racing applications.
Competitors:
Key competitors during this era included the Chevrolet Camaro, Pontiac Firebird, and to a lesser extent, import sports coupes like the Datsun Z-cars and Toyota Celica. The Mustang's strength lay in its V8 engine options and its continuous evolution throughout the Fox Body's lifespan.
Distinctive Features:
The Fox Body Mustang is renowned for its adaptable platform, its role in the resurgence of V8 performance in the 1980s, and its availability as a hatchback, coupe, and convertible. This manual provides the necessary technical data to maintain and repair these diverse configurations.
Engine Mechanical:
Engine disassembly, assembly, inspection, rebuild procedures, timing, lubrication, cooling.
Engine Performance:
Ignition system, fuel injection systems (EFI, CFI), carburetion (where applicable), emission controls, engine diagnostics.
Transmission:
Manual and automatic transmission disassembly, assembly, repair, clutch systems, driveline components (driveshaft, axles, differentials).
Brakes:
Hydraulic brake system, disc and drum brake components, parking brake, ABS (Anti-lock Braking System) where equipped, bleeding procedures.
Suspension:
Front and rear suspension systems, struts, shock absorbers, springs, control arms, steering linkage, alignment specifications.
Steering:
Power steering system, steering column, steering gear/rack and pinion, hydraulic pump, steering wheel.
Electrical System:
Battery, charging system (alternator), starting system, lighting, ignition, instrumentation, power accessories, fuses, relays.
Wiring Diagrams:
Comprehensive color-coded wiring diagrams for all major systems, including engine, chassis, and body electrical.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, components.
Body And Trim:
Body panel removal/installation, door mechanisms, glass, trim pieces, seals, bumper systems.
Interior:
Seat removal/installation, dashboard removal, interior trim panels, carpeting, headliner.
Fuel System:
Fuel pump testing, injector testing (EFI), carburetor adjustment and rebuilding, fuel filter replacement, fuel tank service.
Exhaust System:
Catalytic converter, muffler, exhaust manifold, and pipe repair/replacement procedures.
Cooling System:
Radiator, water pump, thermostat, hoses, fan clutch/electric fan, coolant reservoir service and replacement.
Chassis Lubrication:
Grease points, universal joint lubrication, wheel bearing service.
Maintenance:
Routine service procedures: oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, lubrication.
Diagnostics:
Step-by-step diagnostic troubleshooting for common and complex issues, including symptom-based troubleshooting charts.
Repair:
Detailed instructions for component removal, repair, and reinstallation for all major vehicle systems.
Rebuilds:
Complete engine and transmission rebuild procedures with torque specifications, tolerances, and critical measurements.
Specifications:
Torque specifications, fluid capacities, electrical resistance values, component tolerances, alignment angles, and more.
Wheel Alignment:
Specifications for camber, caster, toe-in for front and rear suspension, along with adjustment procedures.
Tire And Wheel:
Tire pressure specifications, rotation patterns, wheel lug nut torque, wheel bearing adjustment.
Depth:
Comprehensive, factory-level detail suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls.
Diagnostic Tools:
Details procedures for using basic hand tools and interpreting diagnostic fault codes (OBD-I system) for EFI engines.
1979-1985 Engines:
2.3L I4 (OHC, Turbocharged options), 3.3L I6, 4.2L V8, 5.0L V8 (carbureted & EFI).
1986-1992 Engines:
2.3L I4 (EFI, Turbocharged options), 5.0L V8 (EFI).
1986 5.0L V8 Specs:
5.0L (302 cu in) V8, Fuel Injection (EFI), approx. 200-225 hp, 280-300 lb-ft torque (varies by year and specific model).
1979 2.3L Turbo Specs:
2.3L I4 Turbocharged, approx. 140-175 hp (performance varied significantly).
Horsepower Range:
88 hp (base 2.3L) to 225 hp (5.0L HO V8).
Torque Range:
130 lb-ft (base 2.3L) to 300 lb-ft (5.0L HO V8).
Early Fuel System:
Carburetion (Motorcraft 2-barrel and 4-barrel) for V8s, some 4-cylinders. Some 2.3L models featured Throttle Body Injection (TBI) or Central Fuel Injection (CFI).
Later Fuel System:
Electronic Fuel Injection (EFI) became standard on V8s from 1986 onwards, and on many 4-cylinder models throughout the later years.
Audio Systems:
Factory AM/FM radios, optional cassette players, and early CD players in later years. Speaker configurations varied.
Instrumentation:
Analog gauges including speedometer, tachometer, fuel level, temperature, oil pressure, and voltmeter. Some models featured digital instrument clusters or message centers.
ABS:
Anti-lock Braking System (ABS) became available on higher performance models and later model years, primarily on the rear wheels or four wheels.
Cruise Control:
Optional on most models, a common convenience feature.
Early Electronics:
Basic electronic controls for ignition, fuel injection, and accessory functions. Limited onboard diagnostics (OBD-I).
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, whichever comes first, depending on driving conditions and oil type used. Consult manual for specific intervals.
Tune Up Interval:
Spark plugs, distributor cap/rotor (if applicable), air filter, and fuel filter generally recommended every 20,000-30,000 miles. EFI systems may have different schedules.
Transmission Fluid Change:
Automatic transmissions: typically every 30,000-60,000 miles. Manual transmissions: inspect fluid every 30,000 miles, change as needed or per schedule.
Engine Oil:
API SG or SG/CD, SAE 5W-30 or 10W-30 (check manual for specific viscosity based on ambient temperature and engine type). Some 5.0L HO engines recommended 5W-30.
Coolant:
Ford Premium Engine Coolant (or equivalent green ethylene glycol based) mixed 50/50 with distilled water. Capacity varies by engine, typically 10-15 quarts.
Brake Fluid:
DOT 3 hydraulic brake fluid.
Transmission Fluid Auto:
Mercon/Dexron II (or compatible) for AOD/AODE. Check manual for specific type. Capacity approx. 10-12 quarts.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. Capacity approx. 2-3 quarts.
Power Steering Fluid:
Mercon/Dexron II (or compatible) automatic transmission fluid.
Engine Specific:
Roller rocker arm wear (5.0L), egr valve issues, vacuum leaks, distributor drive gear wear, coolant leaks (especially heater core and thermostat housing).
Transmission Specific:
AOD overdrive circuit issues, manual clutch hydraulic system leaks, worn synchros in manual transmissions.
Electrical Specific:
Corrosion on grounds, degraded wiring insulation, faulty headlight motors (power windows), intermittent gauge failures, blower motor resistor failure.
Chassis Specific:
Rust in common areas (fender lips, quarter panels, shock towers), worn suspension bushings, steering gear play, front end alignment drift.