Target Audience:
Golf course maintenance staff, golf cart owners, mechanics specializing in utility vehicles, parts suppliers.
Value Proposition:
Provides essential part number and diagram information for the Yamaha G5 AG Golf Cart, critical for maintenance, repair, and parts procurement.
Uniqueness:
Offers a comprehensive parts catalog for a specific, older model range, often difficult to find in physical form. Instant download convenience is a key differentiator.
Key Selling Points:
Manufacturer part numbers, exploded diagrams, wide model year coverage, professional quality, instant download.
Applicable Model Years:
1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
Coverage Scope:
Comprehensive parts listing for all components of the Yamaha G5 AG Golf Cart
Estimated Page Count:
Varies by specific model/year within the range, typically 100-300 pages for this type of catalog.
Manual Type:
Parts Catalog / Parts List / Parts Manual
Digital Format:
PDF (Portable Document Format)
Powertrain:
Engine components, fuel system, exhaust system, ignition system (for gasoline models).
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires.
Braking:
Brake drums, brake shoes, brake cables, parking brake mechanism.
Electrical:
Battery, starter motor, lights (headlights, taillights, brake lights), switches, wiring harnesses.
Bodywork:
Body panels, seating, roof, windshield, fenders, bumpers, cargo bed/area components.
Controls:
Accelerator pedal, brake pedal, steering wheel, gear selector (if applicable).
Assembly Disassembly:
Detailed exploded diagrams for part identification and guidance on component removal and installation.
Part Identification:
Complete listing of every part with manufacturer part numbers for accurate ordering.
Component Replacement:
Facilitates the identification and sourcing of replacement parts for repairs and maintenance.
Depth Of Information:
Highly detailed for parts identification and sourcing. Does not typically include diagnostic procedures or detailed repair instructions, but serves as a critical aid for them.
Diagram Utility:
Exploded diagrams are a primary feature, enabling users to visualize component relationships and assembly order.
Compatibility:
PC & MAC compatible, works with all versions of Windows.
Print Functionality:
Printable by the user, allowing for specific pages or sections to be printed as needed.
Viewing Quality:
High resolution, allowing for enlargement of views to see small parts clearly.
Binding Type:
Digital Download (No physical binding)
Paper Type:
N/A (Digital format)
Engine Type:
Likely gasoline-powered 4-stroke OHV engine (common for this era and type of vehicle). Specific displacement and cylinder count would vary by sub-model and year but typically in the 200-350cc range.
Horsepower Estimate:
Estimated 8-15 HP, optimized for low-speed torque rather than high power.
Torque Estimate:
Torque figures would be modest, focused on uphill climbing and load carrying.
Carburetion:
Likely a single-barrel carburetor, specific model would be listed in the manual.
Cooling Method:
Air-cooled
Ignition Type:
Typically a CDI (Capacitor Discharge Ignition) system, or points and condenser in earlier models.
Transmission Type:
Automatic, likely a Continuously Variable Transmission (CVT) driven by a belt system, or a specific torque converter and gear reduction setup.
Optional Transmission:
N/A for this model type; automatics were standard for golf carts.
Drive System:
2WD (Rear Wheel Drive).
Transmission Fluid:
Specific fluid type (e.g., SAE 30 or other specialized CVT fluid) would be detailed within Yamaha's service documentation, or implied by part numbers for transmission components.
Length Estimate:
Approximately 90-110 inches.
Width Estimate:
Approximately 45-55 inches.
Height Estimate:
Approximately 65-75 inches (including roof).
Curb Weight Estimate:
Approximately 450-600 lbs.
Payload Capacity Estimate:
Typically around 300-500 lbs, including passengers.
Wheelbase Estimate:
Approximately 65-75 inches.
Safety Certification:
Not typically crash-tested or rated by organizations like NHTSA or IIHS, as it's a low-speed utility vehicle. Safety features focus on stability and basic operational safety.
Braking System:
Mechanical drum brakes (rear axle), parking brake lever.
Lighting:
Headlights, taillights, brake lights.
Seatbelts:
May be optional or standard depending on specific configuration and market regulations.
Roll Bar:
Integrated into the frame or a bolt-on accessory, providing occupant protection in case of tip-over.
Oil Change Interval:
Typically every 50-100 operating hours or annually. Specific recommendation would be in a service manual, but the parts manual helps identify oil filters and drain plugs.
Air Filter Replacement:
Check every 50 hours, replace as needed or annually. Part numbers available in this catalog.
Spark Plug Replacement:
Replace every 100-200 hours or as recommended by Yamaha. Part number readily available.
Engine Oil Type:
Likely SAE 10W-30 or 10W-40 for gasoline engines, depending on climate. The manual assists in identifying the correct oil filter. Specific viscosity would be in a service manual.
Brake Fluid:
N/A for drum brakes; no hydraulic fluid typically required in the braking system itself. Parking brake cable lubrication may be needed.
Gear Oil:
If a gearbox is present for final drive, a specific gear oil (e.g., GL-4 80W-90) would be specified. This manual would list the gearbox components.
Common Wear Items:
Drive belts, brake shoes/drums, suspension bushings, tie rod ends, seat upholstery, tires, battery.
Carburetor Issues:
Clogging due to infrequent use or poor fuel quality, requiring cleaning or rebuilding. The parts manual lists carburetor components.
Electrical System Issues:
Corroded connections, worn wiring, failing switches or solenoids, particularly in outdoor environments. Manual aids in identifying electrical components.
Yamaha Motors Corporation:
Founded in 1887, Yamaha is a diversified manufacturer known for motorcycles, marine products, musical instruments, and power sports equipment. Their entry into golf carts leveraged their expertise in small engine technology and vehicle manufacturing.
G5 Ag Golf Cart Era:
The G5 AG model represents a period when golf courses increasingly adopted motorized carts for player and maintenance transport. Yamaha's models were known for reliability and practicality.
Production Period:
1979-1997 for the specific range covered by this manual.
