Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Body and Chassis, Interior Components, HVAC, Diagnostic Procedures.
Pages:
Hundreds (specific count not provided, but described as complete)
Type:
Workshop Service Repair Manual
Format:
Downloadable (likely PDF)
File Format:
Digital Download (likely PDF)
Printability:
Designed for printing, allowing users to create a physical copy for workshop use.
Searchability:
Likely features searchable text for quick access to specific information.
Engine Mechanical:
Engine assembly, disassembly, rebuilding, component testing, lubrication, timing, cylinder head, block, pistons, crankshaft, camshaft, valves.
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor (specific models), emissions control systems.
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications.
Exhaust System:
Exhaust manifolds, pipes, muffler, catalytic converter (if applicable), hangers, gaskets.
Transmission Manual:
Disassembly, assembly, inspection, repair of manual transmissions (e.g., T-90, T-15, T-18, T-98).
Transmission Automatic:
Repair and maintenance of automatic transmissions (e.g., TH400, TH350, TorqueFlite - depending on Jeep application).
Drivetrain:
Transfer case (e.g., NP205, NP203), front and rear axles (Dana 44, AMC 20), driveshafts, U-joints, differential service, lubrication.
Suspension:
Front and rear suspension components, leaf springs, shock absorbers, control arms, bushings, alignment specifications.
Steering:
Steering gear, steering column, tie rod ends, power steering system (if equipped), hydraulic pump, fluid.
Brakes:
Front and rear brake systems (disc and drum), master cylinder, brake lines, calipers, wheel cylinders, brake pads, shoes, parking brake, fluid specifications.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), ignition system (distributor, coil, plugs, wires), lighting, gauges, horn, wiring diagrams.
Body Chassis:
Frame inspection and repair, body panel removal and installation, doors, hood, tailgate, bumpers, glass, seals, trim.
HVAC:
Heating system, ventilation, air conditioning system (if equipped), blower motor, heater core, AC components, refrigerant, system service.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, lubrication points, tire rotation, inspection procedures.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, fault diagnosis charts, electrical troubleshooting guides.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major systems.
Component Replacement:
Instructions for replacing worn or damaged parts such as water pump, alternator, starter, brake pads, clutch, fuel pump, etc.
Alignment And Calibration:
Wheel alignment specifications and procedures, steering wheel alignment, timing adjustments.
Electrical Diagnostics:
Use of multimeters, oscilloscope usage (basic), troubleshooting wiring harnesses, relay and fuse testing, circuit tracing.
Depth Level:
Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures and specifications.
Diagnostic Capability:
Advanced diagnostics with detailed symptom-to-cause guides and troubleshooting trees for all major vehicle systems.
Rebuild Procedures:
Detailed rebuilding procedures for engines, transmissions, differentials, and major powertrain components.
Wiring Diagrams:
Includes comprehensive, detailed wiring diagrams for all electrical systems, facilitating troubleshooting and repair.
Engine 1 Type:
Inline-6 Cylinder (e.g., 258 cu in / 4.2L)
Engine 1 Bore Stroke:
Refer to manual for specific dimensions
Engine 1 Compression Ratio:
Refer to manual for specific ratio
Engine 1 Horsepower:
Approx. 112-115 hp @ 3200-3500 RPM (for 258ci)
Engine 1 Torque:
Approx. 205-210 lb-ft @ 1600-2000 RPM (for 258ci)
Engine 2 Type:
V8 Cylinder (e.g., 360 cu in / 5.9L AMC)
Engine 2 Horsepower:
Approx. 140-150 hp (for 360ci)
Engine 2 Torque:
Approx. 280-290 lb-ft (for 360ci)
Fuel Delivery:
Carburetor (e.g., Motorcraft 2150, Rochester Quadrajet variants for V8s, Carter BBD for I6)
Fuel Type:
Unleaded gasoline
Ignition System:
Breaker point ignition or electronic ignition (e.g., Prestolite/Chrysler system).
Emissions Control:
Catalytic converter, air injection system, EGR valve (depending on state regulations).
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (refer to manual for precise recommendation based on driving conditions).
Transmission Fluid Change:
Manual: Annually or every 12,000-24,000 miles. Automatic: Every 24,000-48,000 miles or as recommended.
Differential Fluid Change:
Every 24,000-36,000 miles, especially if used for towing or off-roading.
Engine Oil:
API SF or SG rated oils, SAE 10W-30 or 10W-40 commonly recommended (check manual for specific viscosity and capacity).
Coolant:
Ethylene glycol based antifreeze, 50/50 mix with distilled water. Capacity varies by engine. (e.g., 258ci: ~12 quarts)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for precise specification).
Power Steering Fluid:
Dexron-II or equivalent power steering fluid (if equipped).
Common Wear Items:
Leaf spring bushings, U-joints, exhaust system components, carburetor wear, water pump, brake components, potential for rust.
Engine Wear:
AMC engines are generally robust, but can suffer from valve guide wear and potential head gasket issues if overheated.
Electrical Gremlins:
Older wiring harnesses can degrade, leading to intermittent electrical issues.