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1980-1994 BMW 3-Series E30 Service Repair Manual (GERMANY)

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🏷️ Basic Information Identification Make: BMW Model: 3-Series Model Code: E30 Applicable Model Years: 1980-1994 Market Designation: Germany Codes Chassis Code: E30 High Performance Variant Code: E30 M3 👋 Introduction...
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类型: Car
厂商:
斯库: 338372
1980-1994 BMW 3-Series E30 Service Repair Manual (GERMANY)
🏷️ Basic Information
Identification
Make:
BMW
Model:
3-Series
Model Code:
E30
Applicable Model Years:
1980-1994
Market Designation:
Germany
Codes
Chassis Code:
E30
High Performance Variant Code:
E30 M3
👋 Introduction
Market Position
Era Description:
The E30 generation represented a significant step for BMW's compact executive sedan, solidifying its reputation for sportiness and quality.
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E (W201), Audi 80/90, Alfa Romeo 75
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive dynamics, and engaging driving experience.
Build Quality:
Exemplary German engineering and build quality, contributing to its longevity.
Design:
Iconic 'boxer' design language, both elegant and purposeful.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair & Service
Secondary Coverage:
Maintenance, Rebuild, Refurbishment, Restoration
Specific Manuals Included:
1982-1990 BMW 3-Series E30 Workshop Repair Service Manual; 1987-1994 BMW 3-Series E30 Workshop Repair Service Manual
Page Count
Estimated Page Count:
Extensive (Exact number not specified, described as '100 percents COMPLETE and INTACT')
Manual Type
Type:
Digital Workshop Repair Manual
Language
Primary Language:
English
Original Language Note:
Manual's words is Germany (This is a potential conflict or misleading statement in the product description. Assuming the primary deliverable is English as stated elsewhere.)
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal, installation, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel injection (Motronic), engine management
Engine Management:
Ignition system, fuel system components, emission control systems, diagnostic trouble codes (DTCs)
Transmission Manual:
Clutch, gearbox (Getrag 240, 250), driveshafts, differential
Transmission Automatic:
Transmission removal, installation, hydraulic control, torque converter, selector mechanism
Suspension:
Front suspension (MacPherson struts), rear suspension (Semi-trailing arms), shock absorbers, springs, bushings, sway bars
Steering:
Steering gear, power steering system, steering column, tie rods
Brakes:
Front disc brakes, rear disc brakes (including ventilated on M3), ABS (Anti-lock Braking System), brake fluid, hydraulic lines, master cylinder, brake booster
Electrical System:
Battery, alternator, starter motor, lighting systems, wiring diagrams, fuse box, relays, ignition switch, instrument cluster
Body And Chassis:
Body panel removal/installation, chassis lubrication, structural components, front/rear bumpers, doors, windows, sunroof
Interior:
Seats, dashboard, trim panels, HVAC system, heating and ventilation, airflow controls
Climate Control:
Air conditioning system components, refrigerant servicing, heater core, blower motor
Procedures Included
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, component testing, diagnostic tool usage (if applicable to era)
Maintenance:
Oil changes, filter replacements, coolant checks, brake fluid flush, spark plug replacement, belt inspection and replacement
Repair:
Component replacement, overhaul procedures, system adjustments, reassembly instructions
Rebuilding:
Detailed instructions for engine and transmission rebuilds
Refurbishment:
Procedures for bringing worn components back to specification
Restoration:
Guidance on returning the vehicle to its original factory condition
Technical Depth
Depth:
Comprehensive diagnostic and repair procedures, suitable for advanced DIY enthusiasts and professional mechanics
Completeness:
Covers all diagnostic and repair procedures in great detail
📊 Manual Specifications
File Format
Printability:
Printable without any restriction
Searchability:
Implied searchable text for ease of use
Print Quality
Description:
QUALITY manual
Binding Type
Format Type:
Digital PDF
Paper Type
Physical Equivalent:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Common Engines Early:
M10 (4-cylinder): 316 (1.8L, M10B18), 318i (1.8L, M10B18), 320i (2.0L, M20B20)
Common Engines Later:
M20 (6-cylinder): 320i (2.0L, M20B20), 323i (2.3L, M20B23), 325i/325e (2.7L, M20B27), 325i (2.5L, M20B25)
E30 M3 Engine:
S14 (4-cylinder, high-revving, DOHC): 2.3L (195-215 hp), 2.5L (238 hp in Evolution models)
Performance
325I Power Est:
Approx. 168-171 hp (M20B25)
325I Torque Est:
Approx. 204-210 Nm (M20B25)
Fuel System
Injection Type:
Bosch L-Jetronic, LE-Jetronic, Motronic fuel injection
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Common Gearboxes:
Getrag 240 (5-speed manual), Getrag 260 (5-speed manual for 6-cylinders)
Optional
Automatic Options:
ZF 3HP22 (3-speed automatic), ZF 4HP22 (4-speed automatic for later models)
Features
E30 M3 Gearbox:
Getrag 265 (5-speed close-ratio manual) for E30 M3
📐 Dimensions
Exterior
Body Styles:
2-door sedan, 4-door sedan, convertible, touring (wagon - limited production)
Wheelbase Approx:
2565 mm (101 in)
Weights
Curb Weight Approx Range:
1200 - 1400 kg (2645 - 3086 lbs) depending on engine and body style
🛡️ Safety Features
Ratings
Safety Standards Era:
Designed to meet safety standards of its time; ABS became available on later models.
Active Features
ABS Availability:
Optional on many models, standard on some late-model variants and M3
Passive Features
Seat Belts:
Front and rear seat belts
Crumple Zones:
Designed with front and rear crumple zones for impact absorption.
💡 Technology Features
Infotainment
Radio Options:
Factory BMW radios (e.g., Bavaria C series) or aftermarket units were common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional electronic safety feature.
Connectivity
Early Features:
Basic electrical systems, focus on mechanical feedback rather than electronic aids.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, consult manual for specific year/engine.
Spark Plug Replacement:
Varies by plug type, often around 30,000 miles (48,000 km) for standard plugs, longer for platinum.
Timing Belt Replacement:
N/A (M10 and M20 engines use timing chains; S14 M3 engine uses a timing chain).
Fluid Specifications
Engine Oil Type:
Castrol GTX 20W-50 or similar for M10/M20 (check manual for specific viscosity and API ratings based on climate and engine).
Coolant Type:
BMW blue coolant or a silicate-free antifreeze (e.g., G11 specification or equivalent), 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (ensure it is dry and fresh).
Transmission Fluid Manual:
GL-4 gear oil, typically 75W-90 or 80W-90. Capacity varies by gearbox.
Transmission Fluid Automatic:
Dexron II or III (check specific ZF gearbox manual for precise type). Capacity varies.
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific Pentosin CHF 11S for certain hydraulic systems.
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pumps and thermostats are common replacement items.
Suspension Bushings:
Front control arm bushings, rear trailing arm bushings, and sway bar links are prone to wear, affecting handling.
Fuel System:
In-tank fuel pumps, fuel accumulators, and AFM (Air Flow Meter) can fail over time.
Body Rust:
Rust can be an issue in common areas like wheel arches, rocker panels, sunroof drains, and the rear valence.
Electrical Connectors:
Corroded or degraded electrical connectors, especially grounds, can cause intermittent issues.
Dashboard Disintegration:
The dashboard material can become brittle and crack, especially in warmer climates or with sun exposure.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Continuation of BMW's 'Ultimate Driving Machine' philosophy.
Model Evolution
Generation Debut:
Introduced in 1982, succeeding the E21 3-Series.
Mid Cycle Update:
Facelifted in 1987 with revised exterior styling (new bumpers, lights, grille), updated interiors, and improved engines (e.g., M20B25 replacing M20B23 in 325i).
E30 M3 Launch:
The iconic E30 M3 was launched in 1986, featuring a unique body kit, suspension, and the high-revving S14 engine, homologated for motorsport.
Production
Production Years:
1982-1994
Production Locations:
Primarily Dingolfing, Germany.
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