Model Years Covered:
1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995
Generation Designation:
Ninth Generation (1980-1996)
Chassis Code:
Fifth Generation F-Series (1979-1986), Sixth Generation F-Series (1987-1996) - Note: This manual spans the transition between generations, covering both.
Target Audience:
Owners, DIY mechanics, and professional repair shops looking for authoritative service information for their Ford F-250.
Value Proposition:
Provides comprehensive, factory-level repair and maintenance data, enabling significant cost savings on vehicle upkeep and repairs.
Manual Attributes:
Contains hundreds of pages of detailed information, diagrams, photos, step-by-step instructions, troubleshooting guides, and critical specifications.
Digital Advantage:
Easy to navigate, searchable PDF format allows for quick access to information and printing of specific sections.
Engine Service And Repair:
In-depth coverage of engine diagnostics, maintenance, disassembly, assembly, and repair for all applicable engines.
Transmission Service And Repair:
Detailed procedures for manual and automatic transmission service, repair, and overhaul.
Brake System:
Comprehensive information on hydraulic systems, disc and drum brake service, parking brake, and ABS (if equipped).
Electrical System:
Detailed wiring diagrams, component testing, diagnosis, and repair of all electrical circuits.
Suspension And Steering:
Repair and maintenance procedures for front and rear suspension components, power steering systems, and alignment specifications.
Cooling System:
Service and repair of radiators, water pumps, thermostats, fans, and coolant specifications.
Fuel Injection And Fuel System:
Diagnosis and repair of fuel pumps, injectors, lines, fuel tank, and carburetion (on earlier models).
Emission Control System:
Information on emission control devices, diagnosis, and component replacement.
HVAC System:
Service and repair of heating, ventilation, and air conditioning systems.
Chassis And Body:
Body repair, frame inspection, and related chassis components.
Restraint System:
Information regarding seat belts and other passive safety restraint systems.
Interior:
Procedures for interior component removal, installation, and repair.
Differential And Drive Axles:
Service and repair of front and rear differentials, drive shafts, and axle components.
Wheel And Tire Information:
Specifications for tire sizes, wheel torque, and related information.
General Maintenance:
Covers routine checks, fluid changes, filter replacements, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Disassembly And Assembly:
Step-by-step instructions for removing, inspecting, repairing, and reinstalling vehicle components.
Cleaning And Reinstallation:
Guidance on proper cleaning and reassembly techniques for various parts.
Wiring Diagrams:
Detailed electrical schematics for accurate troubleshooting and repair.
Torque Specifications:
Essential torque values for all critical fasteners to ensure proper assembly.
Special Tool Identification:
Indicates when specialized tools are required for specific repair procedures.
Depth Of Information:
Professional-level detail, mirroring what dealership technicians use, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Capabilities:
Advanced diagnostic strategies and procedures for identifying root causes of malfunctions.
Repair Complexity:
Covers everything from basic maintenance to complete engine and transmission rebuilds.
Standard Transmission Options
Manual Transmissions:
Coverage of various Ford manual transmissions used during this period (e.g., NP435, T18, T19, ZF S5-47).
Optional Transmission Options
Automatic Transmissions:
Coverage of Ford automatic transmissions (e.g., C6, AOD, E4OD) and their respective service procedures.
Gear Ratios And Fluid Specs:
Includes specific gear ratios, clutch specifications, and recommended transmission fluid types (e.g., Mercon, Type F).
Recommended Maintenance Schedule:
Provides detailed recommended service intervals for oil changes, fluid checks, filter replacements, tune-ups, and inspections based on mileage and time.
Engine Oil Type And Capacity:
Specific recommendations for engine oil viscosity grades (e.g., 5W-30, 10W-40) and capacities for each engine.
Coolant Type And Capacity:
Information on the correct type of engine coolant (e.g., conventional green ethylene glycol) and system capacities.
Brake Fluid Type:
Specifies the required brake fluid (typically DOT 3).
Differential Fluid Type:
Recommends appropriate gear oil viscosity and type (e.g., GL-5) for front and rear differentials.
Common Wear Items:
While not explicitly stated as 'known issues,' the manual's comprehensive coverage implies it addresses common wear and tear items like brake pads, suspension bushings, and ignition components.
Troubleshooting Guides:
The troubleshooting section is crucial for diagnosing common problems specific to these model years, such as carburetor issues, ignition system faults, or transmission engagement problems.
