Primary Coverage:
Service, Repair, and Troubleshooting
Specific Systems Covered:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Suspension, Steering, Restraint System, Brake System, Body (Interior/Exterior), Body Electrical, HVAC
Estimated Page Count:
N/A (Digital Format - Comprehensive)
Type:
Workshop Service Repair Manual
Accessibility:
Viewable on PC or Mac, and many mobile devices/ebook readers (e.g., Kindle).
Engine Mechanical:
Cylinder head, block, crankshaft, connecting rods, pistons, valves, timing gear, oil pump, cooling system, lubrication
Engine Electrical:
Ignition system (coil, distributor, spark plugs), starting system, charging system (alternator), sensors, ECU (if applicable to specific 1980 variants)
Emission Control:
Air injection, EGR (if equipped), catalytic converter operation, vacuum diagrams
Fuel System:
Carburetor(s) (e.g., Solex, Zenith), fuel pump, fuel lines, fuel filter, fuel tank
Clutch System:
Clutch disc, pressure plate, release bearing, clutch linkage/hydraulic system
Manual Transaxle:
Gearbox overhaul, gear selection, shifting mechanisms, lubrication, driveshaft couplings
Automatic Transaxle:
Transmission overhaul, torque converter, hydraulic controls, fluid type and capacity
Driveshaft And Axle:
U-joints, CV joints (if applicable), differential, rear axle assembly
Suspension System:
Front and rear struts, springs, shock absorbers, control arms, bushings, sway bars
Steering System:
Steering rack/box, tie rods, steering column, power steering (if equipped)
Restraint System:
Seat belts, mounting points (Note: Airbags were not standard or widely available in 1980 E21 models)
Brake System:
Front discs, rear drums (typically), master cylinder, brake lines, calipers, wheel cylinders, parking brake
Body Interior Exterior:
Body panels, doors, windows, trim, seats, dashboard, carpets, headliner
Body Electrical System:
Lighting (headlights, taillights, interior), wipers, horn, power windows (if equipped), fuse box, relays
HVAC:
Heating system, ventilation, blower motor, air conditioning system (if equipped)
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, tune-ups, belt adjustments
Repair Procedures:
Engine component replacement, transmission overhaul, brake caliper rebuild, suspension part replacement, electrical component diagnosis and replacement, body panel repair
Diagnostic Procedures:
Troubleshooting guides for common issues, symptom-based diagnostics, electrical system tracing
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems
Specifications And Tolerances:
Detailed technical data including torque values, clearances, fluid capacities, and component tolerances for all systems.
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
Diagnostic Tools Required:
Basic hand tools, torque wrench, multimeter, fuel pressure gauge, timing light, compression tester. Manual often specifies specialized tools where needed.
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to manual for exact specification.
Tune Up Interval:
Spark plug replacement every 20,000-30,000 miles (32,000-48,000 km). Ignition points and condenser adjustment as needed (typically annually or every 12,000 miles).
Engine Oil Type:
API SF/SG grade, SAE 20W-50 or 10W-40 recommended (refer to manual for precise viscosity based on temperature)
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Transmission Fluid Type:
Manual: GL-4 SAE 75W-90 or 80W-90. Automatic: Dexron II or equivalent (refer to manual)
Common E21 Issues:
Rusting (especially wheel arches, sills), carburetor tuning, worn suspension bushings, aging rubber hoses and seals, fuel system leaks, cooling system component failures (radiator, water pump).