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Yamaha Virago XV920R 1981 1982 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Virago XV920R Years: 1981, 1982 Model Code: XV920R Generation Generation Designation: First Generation Virago 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience:...
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类型: Motorcycle
厂商:
斯库: 478497
Yamaha Virago XV920R 1981 1982 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Virago XV920R
Years:
1981, 1982
Model Code:
XV920R
Generation
Generation Designation:
First Generation Virago
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle
Target Audience:
Owners and independent mechanics seeking detailed repair and maintenance information for the Yamaha Virago XV920R.
Competitive Analysis
Competitors:
Honda Shadow series, Kawasaki Vulcan series, Suzuki Intruder series of the early 1980s.
Key Features
Distinctive Features:
Revolutionary shaft drive for its class, V-twin engine configuration, stylish cruiser aesthetics, comfortable riding position.
Manual Value Proposition
Value:
Provides essential technical data and procedures crucial for maintaining and repairing a classic motorcycle, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Total Pages:
358
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
V-twin, 4-stroke, SOHC, air-cooled engine disassembly, assembly, troubleshooting, diagnostics
Fuel System:
Carburetor service (Mikuni VM), fuel tank, fuel pump, fuel lines, troubleshooting
Ignition System:
CDI ignition, spark plugs, coils, timing, troubleshooting
Transmission:
5-speed constant mesh, clutch operation and adjustment, gear inspection, lubrication
Drivetrain:
Shaft drive system, universal joints, final drive housing, maintenance
Suspension:
Front telescopic fork overhaul, rear monoshock suspension adjustment and servicing
Brakes:
Front disc brake, rear drum brake, hydraulic system, pad replacement, caliper service, bleeding
Electrical System:
Wiring diagrams, battery maintenance, lighting, starter motor, charging system (alternator, regulator/rectifier), fuses, relays
Cooling System:
Air-cooled system specific maintenance and checks
Exhaust System:
Muffler, headers, gaskets, inspection
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, tank, fenders
Wheels And Tires:
Wheel bearing inspection, tire pressure, tire replacement, spoke tensioning (if applicable)
Procedures Included
Maintenance:
Oil changes, filter replacement, air filter cleaning/replacement, spark plug checks, chain adjustment (if applicable - though shaft drive), lubrication points, brake adjustments
Troubleshooting:
Detailed diagnostic flowcharts and symptom-based troubleshooting for common issues
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Rebuilds:
Engine, carburetor, and suspension component rebuild procedures
Adjustments:
Carburetor synchronization, idle speed, valve clearance (if adjustable), clutch and brake lever adjustments
Torquing:
Critical fastener torque specifications for engine, chassis, and body components
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and chassis overhauls, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable:
Likely searchable text due to digital format, enabling quick information retrieval.
Print Quality
Quality Description:
High-resolution digital scans providing clear text and legible diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, V-twin
Displacement:
920 cc (920 cubic centimeters)
Bore X Stroke:
82.0 mm x 88.0 mm (approximate, refer to manual for exact)
Valve Train:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Compression Ratio:
8.4:1 (typical, verify in manual)
Performance
Horsepower:
Approximately 50-55 HP (at crankshaft, varies by tuning and exact model year, refer to manual for precise figures)
Torque:
Approximately 70 Nm (at crankshaft, varies by tuning and exact model year, refer to manual for precise figures)
Fuel System
Carburetion:
Dual Mikuni VM34SS constant velocity carburetors
Fuel Type:
Unleaded gasoline (minimum Octane rating as specified in manual, likely 87 or higher)
Lubrication
Oil Type:
API SE, SF, SG or higher, SAE 10W-40 or 20W-50 (refer to manual for specific viscosity range based on ambient temperature)
Oil Capacity:
Approx. 2.4 Liters (without filter change), Approx. 2.6 Liters (with filter change) - CONFIRM IN MANUAL
Ignition
Ignition System Type:
Transistor Controlled Ignition (TCI) / CDI
Spark Plugs:
NGK DR8ES-L or equivalent (confirm exact part number in manual)
Spark Plug Gap:
0.7 - 0.8 mm (0.028 - 0.031 in) - CONFIRM IN MANUAL
🔧 Transmission
Standard
Type:
5-speed constant mesh, return type
Primary Drive:
Gear
Final Drive:
Shaft Drive
Features
Clutch Type:
Wet, multiple disc
Transmission Oil Type:
Yamaha Motorcycle Gear Oil (or equivalent API GL-4) - CONFIRM IN MANUAL
Transmission Oil Capacity:
Approx. 1.2 Liters - CONFIRM IN MANUAL
📐 Dimensions
Exterior
Overall Length:
Approx. 2,235 mm (88.0 in) - CONFIRM IN MANUAL
Overall Width:
Approx. 820 mm (32.3 in) - CONFIRM IN MANUAL
Overall Height:
Approx. 1,220 mm (48.0 in) - CONFIRM IN MANUAL
Weights
Dry Weight:
Approx. 196 kg (432 lbs) - CONFIRM IN MANUAL
Wet Weight:
Approx. 212 kg (467 lbs) - CONFIRM IN MANUAL
Payload Capacity:
Refer to manual for specific rider and luggage weight limits.
🛡️ Safety Features
Ratings
Safety Certification:
Standard motorcycle safety features as per regulations of the era. No formal crash test ratings as with modern cars.
Active Features
Braking System:
Front hydraulic disc brake, rear mechanical drum brake.
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals.
Chassis Design:
Steel frame providing structural integrity.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Motorcycle of the early 1980s, focus on mechanical and electrical systems, not digital infotainment.
Driver Assistance
Driver Assistance Features:
N/A - Basic mechanical and electrical systems. No electronic rider aids.
Connectivity
Connectivity Features:
N/A - Analog instrumentation, no electronic connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first (refer to manual for exact recommendations).
Air Filter Cleaning:
Every 4,000 km (2,500 miles) or annually. Replacement as needed.
Spark Plug Replacement:
Every 10,000 km (6,000 miles) or as indicated by inspection (refer to manual).
Valve Clearance Check:
Every 8,000 km (5,000 miles) or as per manual recommendations.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for precise specification and type).
Final Drive Oil:
Yamaha Hypoid Gear Oil SAE 80W-90 (or equivalent API GL-5) - CONFIRM IN MANUAL
Known Issues
Common Wear Items:
Carburetor diaphragm wear, clutch wear, voltage regulator/rectifier failures (common on electronics of this era), fork seal leaks.
Shaft Drive Maintenance:
Regular lubrication of the splines is crucial to prevent seizing and wear.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Company, established in 1955, known for a wide range of motorcycles, musical instruments, and other motorized products.
Model Evolution
Virago Introduction:
The Virago line, introduced in the early 1980s, was Yamaha's significant entry into the cruiser market, characterized by its modern styling and technology for the time.
Xv920R Significance:
The XV920R was a foundational model, showcasing Yamaha's V-twin cruiser design and the innovative shaft drive system.
Production
Production Period:
1981-1982 for the XV920R model. Subsequent Virago models (XV700, XV1000, XV1100) continued the line with evolutionary changes.
Manufacturing Origin:
Japan
🏆 Awards & Recognition
Recognitions
Industry Impact:
The Virago line was highly influential in establishing Yamaha as a major player in the cruiser motorcycle market, known for blending performance with distinctive styling.
Ratings
Motorcycle Reviews:
Contemporary reviews praised its V-twin power delivery and shaft drive convenience, though sometimes criticized for a less relaxed cruiser ergonomics compared to some competitors. Refer to period motorcycle magazines for specific ratings.
Certifications
Certification:
Meets all relevant safety and emissions standards for the 1981-1982 model years.
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