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Yamaha XV920 XV920R Virago 1981 1982 Service Repair Manual

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This manual covers the XV920 and XV920R Virago models produced in 1981 and 1982. These motorcycles are powered by an air-cooled, 4-stroke, V-twin OHC engine with a displacement of approximately...
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类型: Motorcycle
厂商:
斯库: 51076
Yamaha XV920 XV920R Virago 1981 1982 Service Repair ManualYamaha XV920 XV920R Virago 1981 1982 Service Repair ManualYamaha XV920 XV920R Virago 1981 1982 Service Repair ManualYamaha XV920 XV920R Virago 1981 1982 Service Repair Manual
This manual covers the XV920 and XV920R Virago models produced in 1981 and 1982. These motorcycles are powered by an air-cooled, 4-stroke, V-twin OHC engine with a displacement of approximately 920 cc, featuring dual Mikuni BS34 CV carburetors and a 5-speed constant mesh transmission with shaft drive. Known for their distinctive styling and V-twin configuration, the Virago line established a presence in the cruiser market. The XV920, as an early model in this series, showcases engineering capabilities from that era. This workshop service repair manual provides comprehensive, factory-level information for the maintenance and repair of your XV920/XV920R Virago. It details engine disassembly and assembly, fuel system servicing, electrical system diagnosis with wiring diagrams, transmission and drivetrain maintenance, suspension and brake system servicing, chassis inspection, and bodywork procedures. The manual includes systematic troubleshooting guidance, scheduled maintenance tasks, and tuning procedures, all presented with hundreds of photos and illustrations to assist both do-it-yourself owners and professional mechanics.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
XV920 Virago
Model Variant:
XV920R Virago
Production Years:
1981, 1982
Codes
Chassis Code Prefix:
3X4
Engine Code Prefix:
3X4
👋 Introduction
Market Position
Positioning:
The definitive resource for maintaining and repairing the Yamaha XV920/XV920R Virago, targeting both enthusiast owners and professional mechanics.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level information at a fraction of the cost of dealership service, enabling cost-effective maintenance and repairs.
Key Features
Ease Of Use:
Numbered instructions, bold figure numbers, and a detailed table of contents facilitate quick information retrieval.
Visual Guidance:
Rich with hundreds of photos and illustrations, including enlarged insets for detailed part examination.
Problem Solving:
Dedicated troubleshooting and electrical service sections with integrated wiring diagrams simplify complex issues.
Convenience
Accessibility:
Instant digital download eliminates shipping costs and wait times, accessible across multiple operating systems.
📋 Manual Details
Coverage Areas
Coverage:
Complete official full factory service repair manual for all styles of Yamaha XV920 XV920R Virago 1981-1982 models.
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, and repair procedures for V-twin engine.
Fuel System:
Carburetor servicing, adjustment, troubleshooting, and specifications.
Electrical System:
Detailed diagnosis and repair procedures, including comprehensive wiring diagrams.
Transmission:
Gearbox inspection, repair, and maintenance.
Drivetrain:
Shaft drive system maintenance and repair.
Suspension:
Front fork and rear shock absorber servicing and adjustment.
Brakes:
Front and rear brake system maintenance, fluid replacement, and caliper service.
Chassis And Frame:
Frame inspection, component mounting, and overall chassis integrity checks.
Bodywork:
Panel removal, installation, and related hardware.
Cooling System:
Air-cooled engine specific cooling considerations.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain/shaft drive adjustments.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues.
Repair:
Step-by-step instructions for complete disassembly and reassembly of all major components.
Tuning:
Engine tuning and carburetor synchronization procedures.
Electrical Diagnosis:
Detailed electrical troubleshooting guidance with wiring diagrams.
Technical Depth
Depth:
In-depth professional quality, suitable for both do-it-yourselfers and experienced mechanics.
Detail Level:
Hundreds of photos and illustrations, detailed substeps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without any restriction, allowing for full or partial printing.
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant download link provided on checkout page after payment.
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, 4-stroke, V-twin OHC
Displacement:
920 cc (approx. 56.1 cubic inches)
Bore X Stroke:
85.0 mm x 82.0 mm (approx. 3.35 in x 3.23 in)
Compression Ratio:
8.4:1 (typical for early models, refer to manual for exact spec)
Performance
Horsepower:
Approximately 65-70 hp at 6,500 rpm (estimated, refer to manual for exact figures)
Torque:
Approximately 55-60 lb-ft at 5,500 rpm (estimated, refer to manual for exact figures)
Fuel System
Carburetors:
Dual Mikuni BS34 CV carburetors
Fuel Type:
Unleaded gasoline
Fuel Capacity:
Approximately 4.0 US gallons (15.1 L)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Final Drive:
Shaft drive
Features
Clutch Type:
Wet, multiple-disc
Transmission Fluid:
Yamalube SAE 20W-40 API SE (refer to manual for specific part numbers and alternatives)
📐 Dimensions
Exterior
Length:
Approximately 2,270 mm (89.4 in) (refer to manual for exact specifications)
Width:
Approximately 800 mm (31.5 in) (refer to manual for exact specifications)
Height:
Approximately 1,165 mm (45.9 in) (refer to manual for exact specifications)
Weights
Dry Weight:
Approximately 217 kg (478 lbs) (refer to manual for exact specifications)
Wet Weight:
Approximately 230 kg (507 lbs) (estimated, refer to manual for exact specifications)
Wheels And Tires
Front Tire:
3.50-18 4PR (refer to manual for specific OE fitment and alternatives)
Rear Tire:
130/90-16 67S (refer to manual for specific OE fitment and alternatives)
Front Wheel:
MT2.15 x 18
Rear Wheel:
MT3.00 x 16
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily dependent on rider skill and maintenance; no formal crash test ratings like cars.
Active Features
Brakes:
Hydraulic disc front brake, drum rear brake (specific brake system details covered in manual).
Passive Features
Lighting:
Headlight, taillight, turn signals, brake lights.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a vintage motorcycle; technology focuses on mechanical and electrical systems).
Driver Assistance
Assistance Features:
N/A (Mechanical systems, no electronic driver aids).
Connectivity
Connectivity Features:
N/A (Analog systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (1,800-3,000 miles) or 6 months (refer to manual for precise intervals and conditions).
Spark Plug Replacement:
Approximately every 10,000-15,000 km (6,000-9,000 miles) (refer to manual for specific spark plug type and interval).
Valve Clearance Check:
Every 10,000-15,000 km (6,000-9,000 miles) (critical for engine performance).
Fluid Specifications
Engine Oil Grade:
Yamalube SAE 20W-40 API SE or equivalent motorcycle oil.
Engine Oil Capacity:
Approximately 2.4 L (2.5 US qt) with filter change (refer to manual for exact capacity).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (refer to manual for specific type).
Known Issues
Carburetor Issues:
Clogged jets, vacuum leaks, and synchronization problems can occur with age.
Electrical Gremlins:
Corroded connections and aging wiring can lead to intermittent electrical faults, which the manual helps diagnose.
Shaft Drive Maintenance:
Regular lubrication of the shaft drive is essential to prevent wear.
Parts Reference
Spark Plug Recommendation:
NGK DPR7EA-9 or equivalent (refer to manual for specific recommendation).
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing reliable and innovative motorcycles across various categories.
Model Evolution
Virago Line:
The Virago line, introduced in the early 1980s, established Yamaha's presence in the cruiser market with its V-twin engines and distinctive styling.
Xv920 Impact:
The XV920 was one of the early models in the Virago series, contributing to the cruiser segment's growth and showcasing Yamaha's engineering capabilities.
Production
Manufacturing Location:
Japan (typical for Yamaha models of this era)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 1981-1982 models are not prominently documented, the Virago line was instrumental in establishing Yamaha as a major player in the cruiser motorcycle segment.
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