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Mercedes Benz 380SL 1981-1985 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 380SL Model Code: R107 Production Years: 1981-1985 Generation Generation Name: Third Generation R107 👋 Introduction Market Position Segment: Luxury Grand Tourer / Roadster...
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Mercedes Benz 380SL 1981-1985 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
380SL
Model Code:
R107
Production Years:
1981-1985
Generation
Generation Name:
Third Generation R107
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer / Roadster
Target Audience:
Enthusiasts, owners seeking to perform maintenance and repairs, professional mechanics.
Competitive Analysis
Competitors Class:
BMW 6 Series, Jaguar XJ-S, Porsche 928.
Key Features Vehicle
Design:
Iconic Bruno Sacco design, robust construction, comfort for long-distance touring.
Convertible Top:
Power-operated soft top with a removable hardtop (SL designation).
Key Features Manual
Value Proposition:
Comprehensive factory data, detailed illustrations, lifetime access, no recurring fees.
Usability:
Searchable PDF format for quick information retrieval, printable for hands-on work.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service, Repair, and Workshop Procedures
Secondary Coverage:
Troubleshooting, Diagnostics, Maintenance
Page Count
Estimated Page Count:
Hundreds (Exact count not specified, but described as extensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system.
Engine Fuel System:
Fuel injection system (Bosch K-Jetronic), fuel pump, injectors, fuel lines, pressure regulators, cold start system.
Engine Ignition System:
Ignition system components, timing, spark plugs, ignition coil, distributor, electronic control unit (ECU).
Transmission Automatic:
4-speed automatic transmission (e.g., 722.3), transmission fluid, torque converter, valve body, shift linkage, seals, overhaul procedures.
Drivetrain:
Driveshaft, universal joints, rear axle differential, half shafts, wheel bearings.
Brakes:
Hydraulic brake system, disc brakes (front and rear), brake pads, rotors, calipers, master cylinder, brake booster, ABS (if equipped), parking brake.
Suspension:
Front independent suspension (double wishbone), rear independent suspension (multi-link), shock absorbers, coil springs, anti-roll bars, bushings, steering knuckle.
Steering:
Power steering system, steering gearbox, steering column, tie rods, power steering pump, fluid, troubleshooting.
Electrical System:
12V electrical system, battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting system, power windows, power seats, climate control.
Body And Chassis:
Body panels, doors, hood, trunk, convertible top mechanism, chassis components, rust prevention, trim.
Climate Control:
Air conditioning system (R12), heating system, blower motor, evaporator, condenser, refrigerant, controls.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush.
Repair Procedures:
Engine overhaul, transmission repair, brake system overhaul, suspension component replacement, electrical component repair, body panel repair, convertible top repair.
Troubleshooting Procedures:
Step-by-step diagnostic guides for common and complex issues, symptom-based troubleshooting.
Diagnostic Procedures:
Component testing, electrical system diagnostics using multimeter and oscilloscopes (general principles applicable), fuel system pressure testing.
Adjustment Procedures:
Valve adjustment (if applicable), idle speed adjustment, ignition timing adjustment, suspension alignment specifications.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Highly detailed with step-by-step instructions, exploded diagrams, and photographic illustrations.
📊 Manual Specifications
File Format
Compatibility:
Windows and MAC compatible
Usage Rights:
Unlimited usage on multiple devices, no expiry
Print Quality
Printability:
Printable (single page or entire manual)
Binding Type
Binding:
Digital (PDF Download) - No physical binding
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC
Engine Code Family:
M116
Displacement:
3.8 Liters (3839 cc)
Performance
Horsepower Est:
155-160 hp @ 4750 rpm (varies slightly by year and emissions)
Torque Est:
205-210 lb-ft @ 2500-2750 rpm (varies slightly by year)
Fuel System
Fuel Delivery:
Bosch CIS (Continuous Injection System) / K-Jetronic
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition Control:
Electronic Ignition with Mechanical Timing Advance
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Transmission Model:
722.3
Optional
Optional Transmission:
Not typically offered for the 380SL within these years in most markets.
Features
Torque Converter Lockup:
Yes, for improved fuel efficiency at cruising speeds.
📐 Dimensions
Exterior
Length:
Approx. 178.7 inches (4539 mm)
Width:
Approx. 70.5 inches (1791 mm)
Height:
Approx. 51.0 inches (1295 mm)
Wheelbase:
Approx. 96.7 inches (2456 mm)
Weights
Curb Weight:
Approx. 3570 - 3700 lbs (1620 - 1680 kg) depending on equipment
🛡️ Safety Features
Ratings
Crash Test Data:
Detailed crash test data from this era is limited by modern standards. However, the R107 chassis was known for its robust construction and safety features for its time.
Active Features
Braking:
Four-wheel disc brakes, Anti-lock Braking System (ABS) was optional on later models within this range.
Steering Stability:
Power assisted steering, stable chassis design.
Passive Features
Occupant Protection:
Reinforced A-pillars, padded interior, seat belts, impact-absorbing steering wheel.
Roll Over Protection:
Pop-up roll bar (standard on convertible models from a certain point, or integrated into windshield frame).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo radio with cassette player, often with power antenna.
Climate Control Interface:
Manual or semi-automatic climate control system with rotary knobs and sliders.
Driver Assistance
Cruise Control:
Standard feature on most models.
Power Features:
Power windows, power seats, power mirrors, power antenna, power locks.
Connectivity
Vintage Connectivity:
Focus on essential vehicle functions and comfort, limited by the technology of the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for exact recommendation).
Transmission Fluid Service:
Check fluid level regularly. Fluid and filter change recommended every 30,000-50,000 miles or as per manual.
Coolant Service:
Flush and refill coolant every 2-3 years.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 15W-40, 20W-50 depending on climate and spec). Modern synthetic oils meeting MB 229.1 or higher are generally suitable.
Transmission Fluid:
Dexron III (or equivalent) is commonly used for this era's 722.3 transmission. Manual specifies MB fluid type. Consult manual for exact MB spec number.
Coolant:
Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Use a Type 22 (blue) Mercedes-Benz coolant or equivalent.
Brake Fluid:
DOT 3 or DOT 4 (consult manual for specific MB specification).
Power Steering Fluid:
MB Power Steering Fluid (or Dexron III/Mercon compatible fluid).
Known Issues
Engine Stalling Idle:
Issues with the K-Jetronic fuel system (e.g., air leaks, faulty warm-up regulator, distributor issues) can cause rough idle or stalling.
Cooling System:
Radiator leaks, failing water pump, thermostat issues, and aged hoses are common.
Electrical Components:
Aged wiring harnesses, failing relays, and contact issues in switches and connectors can lead to intermittent problems.
Convertible Top Mechanism:
Hydraulic leaks or failures in the convertible top actuators and pump system.
Suspension Wear:
Worn ball joints, control arm bushings, and tie rod ends can affect steering and ride quality.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Long-standing reputation for engineering excellence, luxury, safety, and durability.
Model Evolution
R107 Lineage:
The R107 chassis succeeded the W113 'Pagoda' SL and was produced from 1971 to 1989. The 380SL was a significant update for the US market with its V8 engine.
380Sl Specifics:
Introduced to meet US emissions and fuel economy regulations of the early 1980s by down-sizing the engine compared to the previous 450SL, though later versions saw displacement increases again.
Production
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised by automotive journalists for its build quality, ride comfort, and timeless styling.
Collectible Status:
Highly regarded as a classic Mercedes-Benz and a desirable modern classic collector car.
Ratings
Owner Satisfaction Era:
Generally high, reflecting Mercedes-Benz's reputation for quality and engineering.
Certifications
Manual Certification:
This is a factory-derived service manual, providing the highest level of accuracy and detail equivalent to official manufacturer documentation.
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