BMW 5 Series E28 E34 Service Repair Manual 1981-1991

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E28, E34 Production Years Covered: 1981-1991 👋 Introduction Market Position Positioning: Premium mid-size luxury sedan, known for performance and...

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类型: Car

斯库: 323677

标签: 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 5 Series BMW Car Cars E28 E34 Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series

Chassis Code:

E28, E34

Production Years Covered:

1981-1991

👋 Introduction

Market Position

Positioning:

Premium mid-size luxury sedan, known for performance and driving dynamics

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi 100/200, Volvo 700 series, Jaguar XJ6

Key Features

Driving Dynamics:

Renowned 'Ultimate Driving Machine' ethos, balanced chassis, responsive steering

Engine Options:

Smooth inline-six engines, potent M-versions

Build Quality:

High-quality materials and solid construction typical of BMW

📋 Manual Details

Coverage Areas

All Repair Topics A Z:

All Models Covered:

Page Count

Estimated Page Count:

Extensive (specific number not provided, implies a comprehensive volume)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed inspection, overhaul, tuning, troubleshooting

Engine Management Electronic:

Fuel injection systems (Bosch Motronic), ignition systems, sensor diagnostics

Transmission Manual:

Clutch, gearbox overhaul, shift mechanisms, driveshafts

Transmission Automatic:

Hydraulic control, torque converter, valve body, overhaul procedures

Suspension Front:

MacPherson struts, control arms, ball joints, bushings, shock absorbers

Suspension Rear:

Independent rear suspension (E34), semi-trailing arms (E28), shock absorbers, springs

Steering:

Power steering system, steering rack/box, tie rods, wheel alignment

Brakes Front:

Disc brake inspection, pad replacement, caliper overhaul, rotor resurfacing/replacement

Brakes Rear:

Disc brake inspection, pad replacement, caliper overhaul, rotor resurfacing/replacement

Brakes ABS:

ABS system components, sensor diagnostics, hydraulic unit troubleshooting

Electrical System 12V:

Battery, charging system (alternator), starter motor, fuses, relays

Lighting System:

Headlights, taillights, interior lighting, bulb replacement

Instrument Cluster:

Gauges, warning lights, speedometer, tachometer troubleshooting

Climate Control:

HVAC system, blower motor, heater core, A/C system components and service

Body Interior:

Upholstery, trim panels, door mechanisms, window regulators, seat adjustments

Body Exterior:

Body panel alignment, rust repair, trim removal, bumper service

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter replacement, injectors

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipe replacement

Procedures Included

Routine Maintenance:

Oil change, filter replacement, spark plug replacement, fluid level checks, tire rotation

Troubleshooting Diagnostics:

Systematic diagnostic flowcharts, symptom-based problem solving

Component Removal Installation:

Step-by-step instructions for major component replacement

Overhauls Rebuilds:

Complete engine and transmission rebuild procedures

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Specification Data:

Torque specifications, clearances, fluid capacities, measurements

Special Tools:

Identification and usage of BMW-specific tools

Technical Depth

Depth:

Comprehensive, professional-level detail suitable for experienced mechanics and serious DIY enthusiasts

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text

Printable:

Yes, pages are designed to be printable

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

E28 Engine Options:

M20B20 (2.0L I6), M20B25 (2.7L I6), M30B34 (3.4L I6), S38B35 (3.5L I6 - M5)

E34 Engine Options:

M20B20 (2.0L I6), M30B35 (3.5L I6), M50B20 (2.0L I6 - 24v), M50B25 (2.5L I6 - 24v), S38B36 (3.6L I6 - M5), S38B38 (3.8L I6 - M5)

Performance

E28 525I Power:

Approx. 171 hp (126 kW)

E28 M5 Power:

Approx. 286 hp (210 kW)

E34 535I Power:

Approx. 208 hp (153 kW)

E34 M5 Power:

Approx. 310 hp (228 kW) for S38B36

Fuel System

Fuel Delivery:

Bosch L-Jetronic or Motronic fuel injection (depending on model/year)

Fuel Type:

Unleaded Gasoline (Premium Recommended)

🔧 Transmission

Standard

E28 Standard Transmission:

4-speed or 5-speed manual (Getrag 265)

E34 Standard Transmission:

5-speed manual (Getrag 260/5, Getrag 265 for some early models)

Optional

E28 Optional Transmission:

3-speed or 4-speed automatic (ZF 4HP22)

E34 Optional Transmission:

4-speed automatic (ZF 4HP22, ZF 4HP24 for V8 models)

Features

Clutch Type:

Hydraulically actuated single dry plate

📐 Dimensions

Exterior

E28 Wheelbase:

Approx. 2774 mm (109.2 in)

E34 Wheelbase:

Approx. 2762 mm (108.7 in) for Sedan, 2880 mm (113.4 in) for Touring

E28 Length:

Approx. 4710 mm (185.4 in)

E34 Length:

Approx. 4734 mm (186.4 in) for Sedan

Weights

E28 Curb Weight:

Approx. 1400-1600 kg (3086-3527 lbs)

E34 Curb Weight:

Approx. 1500-1700 kg (3307-3748 lbs)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official crash data from this era, but designed with crumple zones and safety cage

Active Features

ABS Availability:

Optional on most E28 models, standard on many E34 models

Passive Features

Airbags:

Driver airbag became available on later E34 models, not typically found on E28

Seatbelts:

3-point inertia-reel seatbelts front and rear

💡 Technology Features

Infotainment

Audio System:

Factory cassette/radio units, optional CD changers on later E34 models

Driver Assistance

Cruise Control:

Standard on many models

On Board Computer:

Optional on some E34 models, displaying trip data, fuel consumption, and system warnings

Connectivity

Connectivity Features:

Limited to factory radio features; no Bluetooth or USB connectivity in the original design

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, check manual for specific model

Spark Plugs:

Replace every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper, platinum)

Coolant Flush:

Every 2-3 years or 30,000 miles (48,000 km)

Fluid Specifications

Engine Oil Viscosity:

e.g., 10W-40 or 15W-50 depending on climate (consult manual for specific engine)

Coolant Type:

Ethylene glycol based antifreeze (e.g., BMW Blue or compatible)

Brake Fluid:

DOT 4

Power Steering Fluid:

BMW PSF or ATF Dexron III equivalent

Known Issues

E28 Common Problems:

Headliner sagging, fuel distributor issues (K-Jetronic), strut mount failure, rear subframe mounts cracking, rust in wheel wells and rockers

E34 Common Problems:

Cooling system leaks (plastic components), blower motor resistor failure, oil pan gasket leaks, front control arm bushings, door seal degradation, ABS sensor issues

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's reputation for engineering excellence, sport sedans, and driver-focused vehicles

Model Evolution

E28 To E34 Transition:

The E34 succeeded the E28, introducing a more modern design, improved aerodynamics, and significant technological advancements, including a multi-link rear suspension on most models.

E34 Touring:

The E34 generation also saw the introduction of the 5 Series Touring (wagon) variant.

Production

E28 Production Years:

1981-1988

E34 Production Years:

1988-1996 (Manual covers up to 1991 models)

E28 Manufacturing Locations:

Germany, South Africa

E34 Manufacturing Locations:

Germany, South Africa, Austria (Graz Steyr)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

E28 and E34 5 Series models frequently appeared on Car and Driver's 10Best lists during their production years, highlighting their performance and luxury positioning.